• Title/Summary/Keyword: damage process

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Comparison of Fatigue Damage Models of Spread Mooring Line for Floating Type Offshore Plant (부유식 해양플랜트 다점 계류라인의 피로손상모델 비교)

  • Park, Jun-Bum;Kim, Kookhyun;Kim, Kyung-Su;Ko, Dae-Eun
    • Journal of Ocean Engineering and Technology
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    • v.27 no.5
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    • pp.63-69
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    • 2013
  • The mooring lines of a floating type offshore plant are known to show wide banded and bimodal responses. These phenomena come from a combination of low and high frequency random load components, which are derived from the drift-restoring motion characteristic and wind- sea, respectively. In this study, fatigue models were applied to predict the fatigue damage of mooring lines under those loads, and the result were compared. For this purpose, seven different fatigue damage prediction models were reviewed, including mathematical formula. A FPSO (floating, production, storage, and offloading) with a $4{\times}4$ spread catenary mooring system was selected as a numerical model, which was already installed at an offshore area of West Africa. Four load cases with different combinations of wave and wind spectra were considered, and the fatigue damage to each mooring line was estimated. The rain flow fatigue damage for the time process of the mooring tension response was compared with the results estimated by all the fatigue damage prediction models. The results showed that both Benasciutti-Tovo and JB models could most accurately predict wide banded bimodal fatigue damage to a mooring system.

Utilization of Immersion-Drying Method for Measuring Damage Depth of Fire-Damaged High-Strength Concrete (화재로 손상된 고강도 콘크리트의 손상 깊이 측정을 위한 수중침지 건조방법의 활용)

  • Kim, Jong;Lim Gun-Su;Beak, Seung-Bok;Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.3
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    • pp.297-308
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    • 2024
  • This study presents a novel approach for evaluating fire-induced damage depth in concrete. The methodology leverages the principle that exposure to high temperatures causes internal expansion within concrete, leading to increased voids and microcracks in the damaged zones. This heightened porosity results in greater absorption rates compared to undamaged areas. By immersing fire-damaged concrete samples in water and subsequently monitoring the drying process, the depth of damage can be assessed. Differences in drying rates and color variations between damaged and undamaged areas serve as visual indicators for determining the extent of the damage. Experimental results from this water immersion method revealed damage depths of 38.7mm and 37.5mm for two different concrete mixtures. These measurements notably surpass the damage depths estimated using traditional phenolphthalein-based methods. This discrepancy suggests that utilizing the absorption rate principle, which is directly linked to the physical changes caused by thermal expansion, offers a more accurate and sensitive assessment of fire damage depth compared to methods relying solely on the presence of Portlandite for colorimetric indication.

Development of cutting length control systems for crop loss minimization of head end in wire rolling process (선재압연공정에서의 선단부 crop loss최소화를 위한 절사량 제어시스템 개발)

  • 이상호;손붕호
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1493-1495
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    • 1997
  • Cropping of head and tail ends of rod in wire Rolling Process is required to aviod roll damage, and prevent cobbles. In order to reduce the crop loss, the new crop control system for rotary shear of Wire rolling Process has been developed. Performance shows the developed system cut precisely within setting length. As a result, it is expected to increase the yield ratio of products about 0.2 percent and stabilize the operantional condition.

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Analysis of the Accidental Hydrogen Embrittlement Affecting the Track Nut of Self-Propelled Howitzer (자주포 궤도 너트에 미치는 우발적 수소취성 현상의 영향)

  • Gil, Hyeon-Jun;Kim, Byeong-Ho;Kang, Hyeon-Jae;Seo, Jae Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.72-78
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    • 2016
  • In this study, we analyzed the accidental hydrogen embrittlement affecting the track nut on a self-propelled howitzer. Tracks are key components to maintain a high degree of confidence in the operation of the self-propelled howitzer and the safety of the crew. This study analyzed the fractured surface using SEM to review accidental damage of the wedge nut. In addition, we conducted revival tests and analyzed the results to identify the cause of the wedge nut damage from hydrogen embrittlement. We should carry out factor analysis and continuous improvement of the manufacturing process to determine the accidental breakage mechanism for future enhancement of the self-propelled howitzer. This study will be the useful reference for enhancing process designs in similar products.

AE Characteristics on Microscopic Failure Behavior of Carbon/Epoxy Comosite Prepared by Cocure and Precure Process (Cocure/Precure 경화공정에 의해 제조된 Carbon/Epoxy 복합재료의 미시적 파손거동에 대한 AE 특성)

  • Lee, Jin-Gyeong;Lee, Jun-Hyeon;Lee, Min-Rae;Choe, Heung-Seop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2520-2528
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    • 2000
  • Mechanical and physical properties of composite materials make a great difference due to their cure process condition. In order to clarify the effect of cure process condition on the microscopic damage behavior and failure mechanism of Carbon/Epoxy composites, three point bend test has been performed. For this purpose, two kinds of specimens with single adhesive and multiple adhesive layers were prepared. For single adhesive layer, four different types of specimen were used, that is, non-sanding, sanding, cocured, laminated specimens. Three different types of specimen were also used for the multiple adhesive layer, non-sanding, sanding, cocured specimens. Acoustic emission technique has also been employed to monitor the damage progresses associated with each micro-failure mechanism. The characteristics of AE parameters associated with micro-failure mechanism of each specimen were discussed.

Optimization Analysis for Realization of Vertical Wall in the Punchless Piercing Process (무 펀치 피어싱 공정에서 직벽 구현을 위한 최적화 해석)

  • Lee, Sang-Wook;Um, Tai-Joon;Joo, Young-Cheol;Kim, Kug-Weon;Kwon, Kye-Si
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.1
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    • pp.7-12
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    • 2010
  • In this work, optimization analysis has been accomplished to find important process factors for realization of vertical wall around holes punched by the punchless piercing process. Taguchi method was used for optimization analysis. Lemaitre damage theory, one of the ductile fracture models, was also adopted to simulate numerically formation of vertical wall. From the results of analysis the most influencing factor that affects the vertical wall has been revealed to be 'Corner Radius of Die'.

Parallel computation for debonding process of externally FRP plated concrete

  • Xu, Tao;Zhang, Yongbin;Liang, Z.Z.;Tang, Chun-An;Zhao, Jian
    • Structural Engineering and Mechanics
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    • v.38 no.6
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    • pp.803-823
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    • 2011
  • In this paper, the three dimensional Parallel Realistic Failure Process Analysis ($RFPA^{3D}$-Parallel) code based on micromechanical model is employed to investigate the bonding behavior in FRP sheet bonded to concrete in single shear test. In the model, the heterogeneity of brittle disordered material at a meso-scale was taken into consideration in order to realistically demonstrate the mechanical characteristics of FRP-to-concrete. Modified Mohr-coulomb strength criterion with tension cut-off, where a stressed element can damage in shear or in tension, was adopted and a stiffness degradation approach was used to simulate the initiation, propagation and growth of microcracks in the model. In addition, a Master-Slave parallel operation control technique was adopted to implement the parallel computation of a large numerical model. Parallel computational results of debonding of FRP-concrete visually reproduce the spatial and temporal debonding failure progression of microcracks in FRP sheet bonded to concrete, which agrees well with the existing testing results in laboratory. The numerical approach in this study provides a useful tool for enhancing our understanding of cracking and debonding failure process and mechanism of FRP-concrete and our ability to predict mechanical performance and reliability of these FRP sheet bonded to concrete structures.

Bi-modal spectral method for evaluation of along-wind induced fatigue damage

  • Gomathinayagam, S.;Harikrishna, P.;Abraham, A.;Lakshmanan, N.
    • Wind and Structures
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    • v.9 no.4
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    • pp.255-270
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    • 2006
  • Several analytical procedures available in literature, for the evaluation of wind induced fatigue damage of structures, either assume the wide band random stress variations as narrow band random process or use correction factors along with narrow band assumption. This paper compares the correction factors obtained using the Rainflow Cycle (RFC) counting of the measured stress time histories on a lamp mast and a lattice tower, with those evaluated using different frequency domain methods available in literature. A Bi-modal spectral method has been formulated by idealising the single spectral moment method into two modes of background and resonant components, as considered in the gust response factor, for the evaluation of fatigue of slender structures subjected to "along-wind vibrations". A closed form approximation for the effective frequency of the background component has been developed. The simplicity and the accuracy of the new method have been illustrated through a case study by simulating stress time histories at the base of an urban light pole for different mean wind speeds. The correction factors obtained by the Bi-modal spectral method have been compared with those obtained from the simulated stress time histories using RFC counting method. The developed Bi-modal method is observed to be a simple and easy to use alternative to detailed time and frequency domain fatigue analyses without considerable computational and experimental efforts.

A Study on Durability of Under Bar at Car through Structural and Fatigue Analysis (자동차 언더바의 구조 및 피로해석을 통한 내구성 연구)

  • Han, Mu Shick;JO, Jae-Woong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.44-50
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    • 2015
  • This study investigated the durability of the under bar of a car through structural and fatigue analysis. Model 1 had the lowest value among three kinds of models. In the case of the maximum equivalent stress and displacement at structural analysis, model 1 showed the highest durability. Also, models 3 and 2 showed structural durability in order of this value. In the case of fatigue analysis, the maximum fatigue lives of the three models were equal to $2{\times}10^7$cycles. However, model 1 showed the highest value among the three models, as the minimum fatigue life of model 1 becames 92.56 cycles. Also models 3 and 2 showed fatigue durability in order of this value. The maximum possibility of fatigue damage for models1,2,and 3 became 30%. If the results of this study are applied to change the design shape of the under bar of cars, the ride comfort for automobile passengers and car durability can be improved.

A Welding Characteristics of Large Caliber-Thick Plate Pressure Vessel Low Alloy Steel (Mn-Mo) (대구경-후판 압력용기용 저 합금강(Mn-Mo)의 용접특성)

  • Ahn, Jong-Seok;Park, Jin-Keun;Yoon, Jae-Yeon
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.10-14
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    • 2012
  • Recently the low alloy steel plate made with manganese-molybdenum is used widely in steam drum and separator of the new coal-fired power plant boiler. This material is suitable for the vapor storage of high pressure and high temperature. The high temperature creep strength of Mn-Mo alloy is higher than the carbon plate(SA516) that used in the subcritical pressure boiler. It reduces the thickness of the pressure vessel and makes the lightweight possible. Recently in the power plant boiler operation and production process, the damage has happened frequently in the heat affected zone and base material according to the hydrogen crack and delayed crack. This paper describes the research result about the damage case experienced in the boiler steam drum production process and present the optimum manufacture method for the similar damage prevention of recurrence.