• Title/Summary/Keyword: damage and fracture process

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DETECTION OF MICROSCOPIC BEHAVIOR OF LOW VELOCITY IMPACT DAMAGED CFRP LAMINATE UNDER TENSILE LOADING BY ELASTIC WAVES (탄성파 응용기술에 의한 CFRP 복합재료의 저속충격 손상역의 미시적 거동 특성 탐지)

  • 이준현;권오양;이승석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.650-655
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    • 1993
  • Carbon/epoxy composite(CFRP) coupons previously damaged by low velocity impact were tested under static tensile loading and microscope progress of damage was characterized by ultrasonic C-scan, Scanning Acoustic Microscopy (SAM) and Acoustic Emission(AE) techniques which were based on the application of elastic waves. The degress of impact damage has been correlated with the AE activity during monotonic or loading/unloading tensile testing as well as the result of ultrasonic test. The coupons were subjected to impact velocities ranged from 0.71 to 2.17 m/sec, which introduced the amount of damage rated as 0%, 10%, 30%, and 50% with reference to the total absorbed energy at fracture. Special attention was paid to determine optimal AE parameters to characterize the microscopic fracture process and to predict the residual strength of composite laminates. AE RMS voltage during the early stage of tensile loading was found an effective parameter to quantify the degree of impact damage. It was also found that the Felicity ratio is closely related to the stacking sequence and the residual strength of the CFRP laminates.

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Numerical Study on the Effectiveness of Guide Holes on the Fracture Plane Control in Smooth Blasting (SB발파에서 무장약 균열 유도공의 파단면 제어 유효성에 관한 수치해석적 연구)

  • Kim, Hyon-Soo;Kim, Seung-Kon;Song, Young-Su;Kim, Kwang-Yeom;Cho, Sang-Ho
    • Tunnel and Underground Space
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    • v.21 no.3
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    • pp.235-243
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    • 2011
  • In this study, a control blast method, which utilizes crack guide holes, is suggested to achieve smooth fracture plane and minimize blast damage zone (BDZ) in smooth blasting. In order to verify the effectiveness of crack guide holes on the fracture plane control in blasting, fracture process analyses which consider regular smooth blasting and guide hole smooth blasting had been conducted and the fracture planes resulting from the analyses had been compared. The analyses models considered the ignition of the blast holes using detonation cords and each guide hole placed between blast holes. From the results, the smooth blasting utilizing guide holes showed lower fracture plane roughness than regular smooth blasting method in the hole spacing range between 20 to 40cm.

Fracture Morphology of Degraded Historic Silk Fibers Using SEM (SEM을 이용한 출토 견섬유의 손상 형태에 관한 연구)

  • Bae, Soon Wha;Lee, Mee Sik
    • Journal of the Korean Society of Clothing and Textiles
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    • v.37 no.5
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    • pp.667-675
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    • 2013
  • After analyzing excavated $17-18^{th}$ century silk fibers through a scanning electron microscopy, we discovered seven different kinds of fracture morphology. Using Morton & Hearle fiber fracture morphology, we classified the findings into four different categories. Type I is tensile failure resulting from brittle fracture, granular fracture, and ductile fracture. Type II is fatigue failure caused by tensile fatigue, flex fatigue, and axial split (fibrillation). Type III is bacterial deterioration discovered only in excavated artifacts. Type IV is a combination of the three above. Humid underground conditions and the infiltration of bacteria caused the fibers to swell and weaken its interfibrillar cohesion. Fractures occur when drying and processing an excavated artifact that is already in a fragile condition. Therefore, one must minimize damage through a prompt cleaning process and make sure that the least possible force is exerted on the fabric during any treatment for repair and exhibition.

Quantitative Damage Evaluation of Fiber-Reinforced Cement Composite Using Acoustic Emission Technique (음향방출 기법을 이용한 섬유보강 시멘트 복합체의 정량적 손상평가)

  • Lee, Young-Oh;Yun, Yeo-Jin;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.21 no.4
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    • pp.457-464
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    • 2009
  • Fiber is an important ingredient in fiber-reinforced cement composite (FRCC) which can control fracture of cement composite by bridging action. In compliance with the action of the fiber and the aggregate size, it also showed a different failure mechanism. For practical application, it is needed to investigate the fracture behavior of the FRCC and to understand the micro-mechanism of cement matrix with reinforcing fiber. In order to evaluate a characteristics of fracture process in the FRCC, acoustic emission (AE) technique was used for the analysis and evaluation of FRCC damage by acoustic emission under flexural and cyclic compressive loadings. The AE signals were monitored by AMSY4 AE instrument during the entire loading period. The specimens are reinforced with 0, 1.0, 1.5 and 2.0% (by volume) Polyvinyl alcohol (PVA) fiber. The test results showed that the damage progress of the FRCC was characteristic for the fiber replacement ratio. As a result of analyzing the felicity ratio (FR) values, it is shown that this values can be used for evaluating the degree of FRCC damage. On the whole the felicity ratio values of FRCC are shown between 0.4 and 1.1. And, the AE kaiser effect was shown in the all FRCC specimen. In addition, the damage behavior and the microscopic fracture process of the FRCC are evaluated using the AE parameters, such as calm ratio, b-value and felicity ratio. The purpose of this reserch was to advance the state of knowledge regarding the applicability of acoustic emission as an evaluation method for FRCC.

Acoustic Emission Measurement on the Composite Material (CFRP) (복합재료 시험편에서의 AE 발생 특성에 관한 연구)

  • 최만용
    • Journal of the Korean Society of Safety
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    • v.6 no.4
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    • pp.21-27
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    • 1991
  • Acoustic Emission was monitored during tensile test and loading-holding-unloa-ding cycle test for two types (notched and unnotched) of CFRP specimens. AE activities showed that the fiber breakage during tensile tests depended upon the specimen geometry. We obtained new AE parameter such as the ration (damage ratio= AE events during unloading test / AE events during loading test) and the felicity ratio from which we investigated dynamic fracture process of CFRP specimens. The damage ratio of AE events was shown to be a good indicator to distinguish the generated fracture mechanism, such as fiber breakage and delamination. Also, ultrasonic testing results after loading-holding-unloading cycle test were good agreement with AE test results to detect defects or fiber breakage.

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Study on the Crack Generation Patterns with Change in the Geometry of Notches and Charge Conditions (노치 형상 및 장약조건의 변화에 따른 균열발생양상에 관한 연구)

  • Park, Seung-Hwan;Cho, Sang-Ho;Kim, Seung-Kon;Kim, Kwang-Yeom;Kim, Dong-Gyou
    • Tunnel and Underground Space
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    • v.20 no.1
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    • pp.65-72
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    • 2010
  • Crack-controlled blasting method which utilizes notched charge hole has been proposed in order to achieve smooth fracture plane and minimize the excavation damage zone. In this study, the blast models, which have a notched charge hole, were analyzed using dynamic fracture process analysis software to investigate the effect of the geometry of a notched charge hole and decoupling indexes of the charge hole on crack growth control in blasting. As a result, crack extension increased and damage crack decreased with the notch length. Ultimately, stress increment factors and resultant fracture patterns with different notch length and width were analyzed in order to examine the effect factors on the crack growth controlling in rock blasts using a notched charge hole.

A Study on Design of Forming Process of Tube-end for Brake of Automobiles (자동차 브레이크용 튜브의 끝단 성형 공정 설계에 관한 연구)

  • Jea, Wone-Soo;Ye, Sang-Don;Min, Byeong-Hyeon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.155-160
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    • 2008
  • End part of the brake tube formed with the shape of snake head is important for the braking of automobile in safety because it has to prevent crack, fracture and defects occurred during the forming process. Especially, the shape of tube end has influence on the ability of brake. Based on the procedure of process design, in this paper, the forming operation is done by finite element method and the design variables are analyzed by Taguchi method. Design variables such as the outer angle of tube end with the shape of snake head(A), the inner angle to make a hole at tube end with the shape of snake head(B) and the forming distance at tube end(C) are used. Optimization of design variables is performed to minimize the damage factor of the tube end occurred during the forming process. The value of damage factor of 0.327 was obtained under the optimal condition like $A=114^{\circ},\;B=80^{\circ}$ and C=5.3mm, respectively.

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Interfacial Evaluation and Nondestructive Damage Sensing of Carbon Fiber Reinforced Epoxy-AT-PEI Composites using Micromechanical Test and Electrical Resistance Measurement (Micromechanical 시험법과 전기저항 측정을 이용한 탄소섬유 강화 Epoxy-AT-PEI복합재료의 비파괴적 손상 감지능 및 계면물성 평가)

  • Joung-Man Park;Dae-Sik Kim;Jin-Woo Kong;Minyoung Kim;Wonho Kim
    • Composites Research
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    • v.16 no.2
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    • pp.62-67
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    • 2003
  • Interfacial properties and damage sensing for the carbon fiber/epoxy-amine terminated (AT)-polyetherimide (PEI) composite were performed using microdroplet test and electrical resistance measurements. As AT-PEI content increased, the fracture toughness of epoxy-AT-PEI matrix increased, and interfacial shear strength (IFSS) increased due to the improved fracture toughness by energy absorption mechanisms of AT-PEI phase. The microdroplet in the carbon fiber/neat epoxy composite showed brittle microfailure mode. At 15 phr AT-PEI content ductile microfailure mode appeared because of improved fracture toughness. After curing, the change in electrical resistance $\Delta\textrm{R}$) with increasing AT-PEI content increased gradually because of thermal shrinkage. Under cyclic stress, in the neat epoxy case the reaching time until same stress was faster and their slope was higher than those of 15 phr AT-PEI. The result obtained from electrical resistance measurements under curing process and reversible stress/strain was correspondence well with matrix toughness properties.

Finite Element Analysis of Edge Fracture of Electrical Steel Strip in Reversible Cold Rolling Mill (가역식 냉간 압연기에서 전기강판의 에지 파단에 관한 유한요소해석)

  • Byon, Sang Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1619-1625
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    • 2012
  • An electrical steel strip is commonly used as a core material in all types of electric transformers and motors. It is produced by a cold rolling process. In this paper, a damage-mechanics-based approach that predicts the edge fracture of an electrical steel strip during cold rolling is presented. We adopted the normal tensile stress criterion and the fracture energy method as a damage initiation criterion and a damage evolution scheme, respectively. We employed finite element analysis (FEA) to simulate crack initiation and propagation at the initial notch located at the edges of the strip. The material constants required in FEA were experimentally obtained by tensile tests using a standard and a notched sheet-type specimen. The results reveal that the edge crack was initiated at the entrance of the roll bite and that it rapidly evolved at the exit. The evolution length of the edge crack increased as the length of the initial notch as well as the front tension reel force of the strip increased.

Nondestructive Evaluation on Strength Characteristic and Damage Behavior of Al 7075/CFRP Sandwich Composite (Al 7075/CFRP 샌드위치 복합재료의 강도 및 손상특성에 대한 비파괴 평가)

  • Lee, Jin-Kyung;Yoon, Han-Ki;Lee, Joon-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2328-2335
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    • 2002
  • A hybrid composite material has many potential usage due to the high specific strength and the resistance to fatigue, when compared to other composite materials such as fiber reinforced plastic(FRP) and metal matrix composite(MMC). However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. In this study, Al 7075 sheets and carbon epoxy preprags were used to fabricate the hybrid composite. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. AE technique was used to clarify the microscopic damage behavior and failure mechanism of A17075/CFRP hybrid composite. It was found that AE paralneters such as AE event, energy and amplitude were effective to evaluate the failure process of Al 7075/CFRP composite. In addition, the relationship between the AE signal and the characteristics of fracture surface using optical microscope was discussed.