• 대한기계학회논문집A
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• 제32권5호
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• pp.402-410
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• 2008

The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

• 대한기계학회논문집A
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• 제41권11호
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• pp.1077-1084
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• 2017

기존의 선박용 디젤 엔진에는 항상 일정한 엔진 부하량을 유지하는 캠 구동장치가 적용되고 있었으나, 최근 환경규제로 인하여 엔진 부하량에 따라 실린더 온도를 개별적으로 제어하는 LDCL(Load dependent cylinder liner) JWCS(Jacket water cooling system)가 적용된 전자유압 제어방식이 개발되었다. 이 시스템에서 3-way 밸브는 실린더의 상부와 하부와의 온도 차이를 줄여 저온부식을 방지하는데, 대부분 수입에 의존하고 있으며 토출유량이 낮다. 이에 본 연구에서는 3-way 밸브 내부 형상 관련 설계인자가 성능(토출 유량 및 온도)에 미치는 영향을 파악하여 밸브의 형상 설계를 수행하였으며, 기존 모델과의 성능 비교를 통해 제안된 밸브의 우수성을 검증하였다.

• 터널과지하공간
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• 제19권6호
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• pp.498-506
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• 2009

복공식 압축공기 저장 터널의 라이닝은 고압의 공기압을 견뎌야 하므로 일반 도로터널 라이닝의 경우와는 다른 접근법에 의해 안정성 해석이 수행될 필요가 있다. 이에 따라 이 연구에서는 원통형 실린더의 탄성해 및 탄소성 해를 기반으로 하여 복공식 압축공기 저장터널에 설치되는 콘크리트 라이닝의 안정성 해석법이 제안되었다. 탄성해석의 경우 라이닝 내측 경계면의 항복개시조건을 라이닝 파괴기준으로 설정하였다. Mohr-Coulomb 항복기준을 적용한 탄소성 해석의 경우 최대 허용 항복 깊이까지 항복영역이 확대되는 조건을 파괴기준으로 설정하였다. 제안된 방법을 이용한 안정성해석 결과 라이닝의 내측 공기압과 배면하중의 상대적 크기가 라이닝의 안정성에 큰 영향을 미치는 것으로 나타났다. 상대적으로 추정이 힘든 배면하중의 정확한 예측이 라이닝 안정성 평가에서 매우 중요한 것으로 나타났다. 이에 따라 배면하중의 크기에 큰 영향을 주는 라이닝 설치시점 선택의 중요성이 강조되었다.

• Corrosion Science and Technology
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• 제14권6호
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• pp.288-295
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• 2015

The present work addresses crevice and galvanic corrosion processes occurring at the cylinder head gasket/cylinder head interface and cylinder head gasket/cylinder liner interface of four-stroke medium-speed diesel engines for marine applications. The contact between these systems and the marine environment can promote formation of demanding corrosion conditions, therefore influencing the lifetime of the engine components. The electrochemical behavior of various metals and alloys used as head gasket materials (both ferrous alloys and copper alloys) was investigated. The efficacy of corrosion inhibitors was determined by comparing electrochemical behavior with and without inhibitors. In particular, crevice corrosion has been investigated by electrochemical tests using an experimental set-up developed starting from the requirements of the ASTM G-192-08, with adaptation of the test to the conditions peculiar to this application. In addition to the crevice corrosion resistance, the possible problems of galvanic coupling, as well as corrosive reactivity, were evaluated using electrochemical tests, such as potentiodynamic measurements. It was possible to quantify, in several cases, the corrosion resistance of the various coupled materials, and in particular the resistance to crevice corrosion, providing a basis for the selection of materials for this specific application.

• Structural Engineering and Mechanics
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• 제55권6호
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• pp.1087-1097
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• 2015

In this paper, the effect of functionally graded material (FGM) coatings on the fracture behavior of semi-elliptical cracks in cylinders is assessed. The objective is to calculate the stress intensity factor (SIF) of a longitudinal semi-elliptical crack on the wall of an aluminum cylinder with FGM coating. A three-dimensional finite element method (FEM) is used for constructing the mechanical models and analyzing the SIFs of cracks. The effect of many geometrical parameters such as relative depth, crack aspect ratio, FG coating thickness to liner thickness as well as the mechanical properties of the FG coating on the SIF of the cracks is discussed. For a special case, the validity of the FE model is examined. The results indicated that there is a particular crack aspect ratio in which the maximum value of SIFs changes from the deepest point to the surface point of the crack. Moreover, it was found that the SIFs decrease by increasing the thickness ratio of the cylinder. But, the cylinder length has no effect on the crack SIFs.

• KSTLE International Journal
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• 제3권2호
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• pp.84-89
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• 2002

Clearance movements of engine piston are very related to the piston impact to the engine block as well as many tribological problems. Some of the major parameters that influence these kinds of performances are piston profiles, piston offsets and clearance magnitudes. In our study, computational investigation is performed about the piston movements in the clearance between piston and cylinder liner by changing the skirt profiles and piston offsets. Our results show that curved profile and more offset magnitude to thrust side have better performance that has low side impact during the engine cycle.

• Journal of Advanced Marine Engineering and Technology
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• 제20권4호
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• pp.36-42
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• 1996

Analysis of heat transfer on small-size Diesel engine is required for the development of high performance and efficiency engine. This basic study aims to establish heat transfer technique for marine Diesel engine. The main results from this study are as follows : 1) Overall engine heat transfer correlation of Re-Nu. 2) Radiant heat flux as fraction of total heat flux over the load range of several different Diesel engine. 3) Characteristics of heating curves on piston, cylinder liner and head. 4) Surface heat flux versus injection timing.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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• pp.385-396
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• 2000

The secondary motion of piston occurs due to the transient forces and moments in the clearances between piston skirt and cylinder liner The motions are very related to the skirt profile and the magnitude of piston-pin offset. Above all, the elastic deformation is another major effect on the piston secondary motion that has not been considered in the previous researches. In this work, the effects of elastic deformation of the piston skirt on the secondary piston motion are studied for the frictional power loss by using commercial softares, PISDYN and ANSYS.

• Tribology and Lubricants
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• 제11권4호
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• pp.53-57
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• 1995

The contact pressure behavior is examined by means of a finite element analysis. The oil film between the piston ring and cylinder liner is analyzed on the basis that it behaves like a polymer material. The calculated results indicate that a shape of sloping edge with a straight line, which is designated as a Model III, shows a good performance on the contact pressure behavior for the increased speed. Obviously, the ring face profiles play an important role on the contact pressure between compression ring and oil film.

• Journal of Advanced Marine Engineering and Technology
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• 제21권3호
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• pp.267-277
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• 1997

In this paper, heat conduction characteristics of the cylinder block of a small 3 - cylinder, 4¬stroke gasoline engine were analyzed using the 3 - dimensional finite element method. Based on the experimental data, the engine cycle simulation was carried out in order to obtain the heat transfer coefficient and the temperature of the gas and the mean heat transfer coefficient of the coolant. Heat transfer data of the gas, which were averaged with respect to exposure time to the wall, were taken as convective boundary conditions corresponding to the operating conditions to obtain the temperature fields of the block. Finally silicon nitride(Si3N4) was taken as the material of the block liner in order to investigate its temperature distribution characteristics and compare the results with the original ones.