• 한국산업융합학회 논문집
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• 제7권1호
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• pp.55-62
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• 2004

The presence of cutting fluid for cutting tool and workpiece leads a temperature decrease, and reduces tool wear and residual stress. Moreover, it disposes chips from cutting area, and reduces thermal distortion. However, in manufacturing, cutting fluid used in cutting process is undesirable for both human and environmental aspect. Also, it's not economic for cutting cost. This paper studied experimentally the effects of cutting parameters on the characteristics of mist generation in turning. The results of experiment are as follows: 1) The more severe cutting conditions the more mist generate, 2) The ratio of weight concentrations of cutting fluid nearly have no an effect on the amounts of mist generation 3) The size of SMD is not affected by cutting parameters.

• 한국생산제조학회지
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• 제19권1호
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• pp.114-120
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• 2010

Optimization of the turning process has been concentrated on the selection of the optimal cutting parameters, such as cutting speed, feed rate and depth of cut. However, optimization of the cutting parameters does not necessarily guarantee the maximum profit. For the maximization of the profit, parameters other than cutting parameters have to be taken care of. In this study, 8 price-related parameters were considered to maximize the profit of the product. Regression equations obtained from RSM technique to relate the cutting parameters and maximum cutting volume with a given insert were used. The experiments with four combinations of cutting inserts and material were executed to compare the results that made the profit and cutting volume maximized. The results showed that the cutting parameters for volume and profit maximization were totally different. Contrary to our intuition, global optimization was achieved when the number of inserts change was larger than those for volume maximization. It is attributed to the faster cutting velocity, which decreases processing time and increasing the number of tool used and the total tool changing time.

• Journal of Mechanical Science and Technology
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• 제17권6호
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• pp.816-824
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• 2003

In this study, variations of cutting performance with pulse time, open circuit voltage, wire speed and dielectric fluid pressure were experimentally investigated in Wire Electrical Discharge Machining (WEDM) process. Brass wire with 0.25 mm diameter and AISI 4140 steel with 10 mm thickness were used as tool and work materials in the experiments. The cutting performance outputs considered in this study were surface roughness and cutting speed. It is found experimentally that increasing pulse time, open circuit voltage, wire speed and dielectric fluid pressure increase the surface roughness and cutting speed. The variation of cutting speed and surface roughness with cutting parameters is modeled by using a regression analysis method. Then, for WEDM with multi-cutting performance outputs, an optimization work is performed using this mathematical models. In addition, the importance of the cutting parameters on the cutting performance outputs is determined by using the variance analysis (ANOVA).

• International Journal of Precision Engineering and Manufacturing
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• 제7권1호
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• pp.18-23
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• 2006

Cutting by a high speed laser cutting machine is one of most effective technologies to improve productivity. This paper has presented the cutting characteristics and optimal cutting conditions in a high speed feeding type laser cutting machine by using Tacuchi method in the design of experiment. An L9(34) orthogonal array is adopted to study the effect of adjustment parameters. The adjustment parameters consist of cutting speed, laser power, laser output duty and assistant gas pressure. The surface roughness of sheet metal is regarded as a quality feature. Analysis of variance is performed in order to evaluate the effect of adjustment parameters on the quality feature of laser cutting process.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.321-322
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• 2002

This paper presents study of effects of cutting parameters such as cutting speed, feed rate and depth of cut on the surface roughness in hard turning. Taguchi Method and linear regression model of design parameters were utilized to identify the controlling process parameters that can monitor the surface roughness in the hard turning operation. In the process optimization, experimental planning was performed using the orthogonal array and concept of the signal-to-noise ratio. Cutting parameters such as speed, feed rate, and depth of cut were selected as process parameters and the ANOVA analysis showed that feed rate and cutting speed had more effect on the roughness variation that depth of cut.

• Structural Engineering and Mechanics
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• 제70권4호
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• pp.395-405
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• 2019

In the present work, the effects of cutting parameters on surface roughness parameters (Ra), tool wear parameters (VBmax), tool vibration (Vy) and material removal rate (MRR) during hard turning of AISI 4140 steel using coated carbide tool have been evaluated. The relationships between machining parameters and output variables were modeled using response surface methodology (RSM). Analysis of variance (ANOVA) was performed to quantify the effect of cutting parameters on the studied machining parameters and to check the adequacy of the mathematical model. Additionally, Multi-objective optimization based desirability function was performed to find optimal cutting parameters to minimize surface roughness, and maximize productivity. The experiments were planned as Box Behnken Design (BBD). The results show that feed rate influenced the surface roughness; the cutting speed influenced the tool wear; the feed rate influenced the tool vibration predominantly. According to the microscopic imagery, it was observed that adhesion and abrasion as the major wear mechanism.

• 한국안전학회지
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• 제21권6호
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• pp.116-121
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• 2006

절삭가공에서 가공조건은 가공비용의 감소와 제품 품질의 향상에 영향을 주는 주요 요인 중의 하나이다. 일반적으로 공정설계자는 제품의 목표 품질을 만족하는 범위 내에서 비용을 줄일 수 있는 가공조건을 결정하기 위하여, 가공조건 핸드북 등에서 제공하는 표준 가공조건을 세부 공정별 요구 사항이 만족되도록 경험을 기반으로 수정한 후 작업자의 안전에 문제가 없는 지 검토한다. 본 논문에서는 공정설계자의 경험에 의해 수행되는 일련의 과정을 신경회로망 모델과 규칙에 의해 모델링한 작업설계시스템을 소개한다. 개발된 시스템은 각주형 부품의 밀링 작업에서 (1) 표준 가공조건을 세부 공정별 요구 사항이 만족되도록 신경회로망 모텔에 의해 수정하고, (2) 다음으로 작업자의 안전을 만족하도록 수정된 가공 조건을 필터링하는 모듈로 구성된다. 본 논문에서는 우선 개발된 밀링 작업설계시스템의 전반적인 기능을 간략히 소개한 후, 제안된 방법론에 의한 의사결정 과정을 자세히 기술한다. 마 지막으로 실제 적용 예를 통하여 개발된 시스템의 성능을 예시하도록 한다.

• 대한기계학회논문집
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• 제13권4호
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• pp.611-617
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• 1989

본 연구에서는 제트 분사 시스템을 제작하여 절단 성능에 관게하는 여러 변수중 고압수의 압력, 연마제의 크기 및 공급량, 그리고 공작물의 이송속도의 영향을 실험적으로 연구하였다.

• 오토저널
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• 제9권2호
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• pp.47-57
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• 1987

The objective of this study is to establish the comprehensive analytical relationship between acoustic emission and fundamental parameters of the orthogonal cutting process. The sources of acoustic emission in the orthogonal metal cutting process was identified as deformation in the shear zone and sliding friction at the chip-tool interface. The validity of this relationship is evaluated by a series of tests varing cutting speed and rake angle for A16063 tube. Strong dependence of the RMS voltage of acoustic emission on cutting speed and rake angle was observed. It was also found that the percentage contribution of AE energy at each zone for the total AE activity is constant in accordance with the change of cutting speed. The relationship between the RMS of acoustic emission and the fundamental cutting parameters was modified in order to be utilized independent of rake angle.

• 한국공작기계학회논문집
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• 제10권3호
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• pp.97-103
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• 2001

This paper has focused on the Optimization of the cutting parameters for urning operation based on the Taguchi method. Four cutting parameters. nemely, cutting speed, feed depth of cut and nose radius are optimized with consideration of the surface roughness. The design and analysis of experiments are conducted to study the performance characteristic. The effects of these parameters on the surface roughness have been investigated using signal-to-noise(S/N) ratio and analy-sis of variance(ANOVA). The experiments have been performed using coated tungsten carbide inserts without any cutting fluid. Experimental results illustrate the effectiveness of this approach.