• Title/Summary/Keyword: cutting line

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A Study on the Cutting Tool Fracture Monitoring in End Milling (End Mill 가공시 공구 파손 검출에 관한 연구)

  • 채명병;맹민재;정준기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.26-31
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    • 1994
  • The analysis of acoustic emission signals generated during machining has been proposed as a technique for studying both the fundamentals of the cutting process and process and as a methodology for detecting tool fracture on line. In this study, AE signals detected during End Milling were applied as the experimental test to sensing tool fracture on the CNC vertical milling machine. Because automatic monitoring of the cutting condition is one of the most important technologies in machining, the in-process detection of cutting tool life including fracture has been investigated by performing experimental test.

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A Study on Efficient Machining of Impeller with 5-axis NC Machine (임펠러의 효율적인 5축 NC 가공에 관한 연구)

  • 조환영;이희관;공영식;양균의
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.399-404
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    • 2002
  • An efficient method of machining impeller is presented. In the roughing process, the cutting area is divided into two regions to reduce cutting time and select cutting tools. The regions are determined by characteristic point on the geometry of impeller blade. Then, the tool of the maximum radius is selected in each area. Tool interference in cutting areas is avoided by checking the intersection between cooing tool axis and ruling line on blade surface.

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Rooting Ratio of Hemp Varieties (대마 품종의 삽목 증식율)

  • 권병선;김상곤;정동희
    • Proceedings of the Plant Resources Society of Korea Conference
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    • 2001.11b
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    • pp.35-42
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    • 2001
  • In order to obtain basic information for pure line breeding of hemp which is effective on the pure line preservation and propagation, three varieties were investigative from 1995 to 1996 at Mokpo Experiment Station, Honam Agriculture Experiment Station, and cutting parts, cutting times, cutting length and storage duration after cutting of plant were observed. Higher rooting ratio were observed in cutting of shoot and later branch, in July 5, optimum harvesting time and 5 days after harvesting time, in shorter storage duration,0 and 2 days. Also there were the highest rooting ratio increased by from 12% to 16% in shorter cutting of 10cm than 15cm long cutting in shoot, lateral branch and stem cuttings. Hemp cv. Korea showed higher rooting ratio than the other varieties, Japan and Turkey. Therefore, it was concluded that hemp, a dioecious plant, could be effectively propagated for the pure lines by cutting method, especially in cv. Korea.

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The RMS Characteristics of Cutting Force Depending on the Tool Wear (공구마멸에 따른 절삭력의 RMS특성)

  • 권용기;오석형;김동현
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2214-2222
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    • 1993
  • With the use of the NC machine tool, the unmanned production system has been growing recently in the manufacturing field. This there are problems with monitoring adequate tool fracture during the cutting process efficiently. This study was planned and carried out to discover a way of monitoring tool condition in NO-LINE systems during the cutting process. The acquisition of data in cutting force and tool wear has been made in the section examined, to extract the RMS value of the cutting force as specific factors in the cutting process. The fluctuation of the RMS characteristics. From the results, it has been shown that the fluctuation of the RMS values for the cutting force has a close relation to flank wear.

Cutting Process Simulation in Transient Cuts (과도 절삭에서의 절삭 공정 시뮬레이션)

  • 고정훈;조동우;윤원수;김주한
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.447-452
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    • 2001
  • In most of the existing mechanistic models, the cutting process simulation is often restricted to a single path machining operation under a fixed cutting condition. Complex cutting processes such as die or mold manufacturing, however, are performed under two- or three-dimensional multiple tool paths. Since the tool paths in CNC machining are composed of line and arc segments, transient cuts are frequently occured due to the multiple paths. Even in steady cuts, the width of cut is varied with each segment. In this regard, this paper deals with the development of process simulation system for transient cuts, where continuously changing cutting configuration is computed, and then the cutting forces are predicted.

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An Experimental Study on Cutting Force Signal and Tool Wear in End Milling (엔드밀링 가동시 절삭력 신호와 공구마모에 대한 실험적 연구)

  • 박철기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.30-34
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    • 1998
  • In-process monitoring of cutting conditions and tool wear is important for improving productivity. This paper is concerned with on-line monitoring of tool wear and cutting force in end milling operation. The experimental study deals with the relations between flank wear and cutting force signal. Tool wear is detected by monitoring of cutting signal. A monitoring procedure is shown in this paper. The influence of flank wear on cutting signal activity was examined. The results are presented in the form of graphs. The analysis of the cutting signal and flank wear curves provides useful indicators of unacceptable wear development in the tool.

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Machining Optimization of Al7075-T0 Turning Process Considering Surface Roughness and Cutting Forces (표면거칠기와 절삭력을 고려한 Al7075-T0 선삭가공 최적화)

  • Jeong, Ji-Hoon;Kim, Jeong-Suk;Kim, Pyeong-Ho;Koo, Joon-Young;Im, Hak-Jin;Lee, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.842-847
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    • 2012
  • The Response Surface Method(RSM) is used as optimal design technique of experimental conditions. In Al7075-T0 turning operation, the principle cutting force and the Center-line averaged roughness are measured to optimize machining process. In variation of feed, depth of cut and cutting speed, three cutting parameters are evaluated. The optimal cutting conditions of Al7075-T0 turning are suggested by RSM. As a main result, feed is the dominant cutting parameter in this turning process considering surface roughness and cutting force.

Calculation of a reference force for feedrate scheduling using the FEM analysis of a tool (엔드밀링 공구의 유한요소해석을 통한 이송속도 스케줄링의 기준 절삭력 산출)

  • 이한울;조동우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.416-421
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    • 2004
  • Off-line feedrate scheduling is presented as the advanced technology to regulate cutting forces at the desired level through change of feedrates. In rough cutting, the feedrate scheduling aims at reducing the machining time, which is the most important factor for better productivity. Thus, the largest force which can avoid breakage of tool shank and tooth is a reference force for feedrate scheduling in rough cutting. In this paper, a calculation method of the reference cutting force for feedrate scheduling is developed. This model calculates rupture plane of tooth using the FEM analysis of a tool and computes the reference force using the transverse rupture strength of a tool. Experiments validate that the presented feedrate scheduling model reduced machining time drastically and regulate cutting forces at the reference cutting force.

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Conditions for No Soil -Push By Outside of Front Cutting Surface on Bent Blade

  • Chen, Cuiying;Mao, Hanping
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.1088-1094
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    • 1993
  • One of the important restraint conditions for determination of rotary tiller parameters is whether the outside of front cutting surface on blade in rotary tiller pushes untilled soil in operation. By theoretical analysis and graphic verification on computer, no sil-push conditions is put forward and formula for calculating the position angle of its bent line derived, as is convenient for selection of rotary tiller parameters and design and drawing of its blade.

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Estimation of Radial Immersion Ratio and Instantaneous Ratio between Cutting Force Components using Cutting Force in Face Milling (정면밀링에서 절삭력을 이용한 반경방향 절입비와 순간 절삭력 성분 사이의 비 추정)

  • 김명곤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.239-244
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    • 1999
  • Radial immersion ratio is an important factor to determine the threshold in face milling and should be estimated in process for automatic force regulation. In this paper, presented is a method of on-line estimation of radial immersion ratio using cutting force. When a tooth finishes sweeping, sudden drop of cutting forces occurs. These force drops are equal to the cutting forces that act on a single tooth at the swept angle of cut and can be acquired from cutting force signals in feed and cross-feed directions. The ratio of cutting forces in feed and cross-feed directions acting on the single tooth at the swept angle of cut is a function of the swept angle of cut and the ratio of radial to tangential cutting force. In the research, it is found that the ratio of radial to tangential cutting force is not affected by cutting conditions and axial rake angle. Therefore, the ratio of radial to tangential cutting force determined by just one preliminary experiment can be used regardless of the cutting conditions. Using the measured cutting forces and predetermined ratio, the redial immersion ratio is estimated. various experiments show that the radial immersion ratio can be estimated by the proposed method very well.

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