• Title/Summary/Keyword: cutting length

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A study on the Ultra-precision Inner Cutting of Al-alloy (알루미늄합금의 초정밀 내면절삭)

  • 김우순;강상도;김동현;난바의치
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.362-367
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    • 2003
  • Recentlry, High accuracy and precision are required in various industrial field. To obtain the surface roughness with range from several 10nm to several nm in inner cutting, we need a ultra-precision machine, single diamond tool, cutting condition, and the study of materials. It is very difficult to obtain the mirror surface without new technique. In this paper, Using the new tool holder as well as the ultra precision diamond cutting, we directly processed the inside of an aluminum alloy in order to obtain mirror surface. We have considered the length of tool holder when we design the tool holder. From experimental results, we believe that the new tool holder will improve inner cutting.

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Adaptive Cutting Parameter Optimization Applied to Face Milling Operations (면삭 밀링공정에서의 절삭조건의 적응 최적화)

  • 고태조;조동우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.713-723
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    • 1995
  • In intelligent machine tools, a computer based control system, which can adapt the machining parameters in an optimal fashion based on sensor measurements of the machining process, should be incorporated. In this paper, the technology for adaptively optimizing the cutting conditions to maximize the material removal rate in face milling operations is proposed using the exterior penalty function method combined with multilayered neural networks. Two neural networks are introduced ; one for estimating tool were length, the other for mapping input and output relations from experimental data. Then, the optimization of cutting conditions is adaptively implemented using tool were information and predicted process output. The results are demonstrated with respect to each level of machining such as rough, fine and finish cutting.

Development of the program for Optimal Design of High Speed Endmill (최적형상의 고속용 엔드밀 설계를 위한 프로그램 개발)

  • 고성림;한창규;서천석;김경배
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.500-503
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    • 2003
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining

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Development of Geometric Design S/W for High Speed End Mill (고속가공용 엔드밀 형상설계 S/W 개발)

  • 한창규;고성림;서천석;김경배
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.422-427
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    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and to develop a software for design of end mill geometry.

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Monitoring technique of machining condition using multisensor in high-speed machining (고속가공시 다중센서를 이용한 가공상태 감시 시술)

  • 김전하;강명창;김정석;나승표;김기태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.454-459
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    • 2000
  • The high hardened materials that are remarkable in aspects of durability have been used for die and mold industry. As the high hardened materials are hard to machine, the high-speed machining is essential to manufacture these materials. Currently, in the general turning and milling, experiments to the tool wear monitoring have studied, but those have not applied in high-speed machining. In this study, the cutting mechanism was analysed by the cutting force according to cutting conditions, and the parameters to monitor the tool wear were selected from the tendency of the cutting force and acceleration according to cutting length in the high-speed machining of the high hardened materials(STD11).

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Selection of Machining Inclination Angle of Tool Considering Tool Wear in High Speed Ball End Milling (고속 볼앤드밀링에서 공구마모를 고려한 공구의 가공경사각 선정)

  • Ko, Tae-Jo;Jung, Hoon;Kim, Hee-Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.135-144
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    • 1998
  • High speed machining is a key issue in die and mold manufacturing recently. Even though this technology has great potential of high productivity. tool wear accelerated by high cutting speed to the hardened materials is other barrier. In this research, we attempted to reduce tool wear by considering tool inclination angle between tool and workpiece. The boundary lines describing machined sculptured surfaces were represented by both of cutting envelop condition and the geometric relationship of successive tool paths. Chip cross section, and cutting length could be obtained from the calculated cutting edge and the rotational engagement angle. From the simulation results, machining inclination angle of tool of $15^\circ$ was good enough from the point of tool wear and cutting force, and this value was verified through the cutting experiment of high speed ball end milling.

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Analysis of the Cutting Shape as a Function of Feed Rate and Cutting Speed of Korean and Japanese Combines

  • Jin, Byung-Ok;Lee, Min-Ho;Jo, Jin-Seok;Jung, Ho-Jun;Kim, Chi-Ho;Kim, Hyeon-Tae
    • Journal of Biosystems Engineering
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    • v.42 no.2
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    • pp.80-85
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    • 2017
  • Purpose: In this study, we attempted to analyze, by using a high-speed camera, the cutting shape as a function of cutting speed and feed rate. We compared the differences in cutting shape between domestic and foreign combines. Methods: Experiments were performed using plastic straws, and the results of two combine cutting blades, one from the Daedong Industry and one from Kuboda, were compared. The quality and performances of cutting were measured at three cutting positions: center and 68 cm to the left and right of the center. The feed rates were 0.6 m/s, 1.1 m/s, 1.6 m/s, and the cutting speeds were 600 RPM, 990 RPM, 1,380 RPM. For each speed, the cutting shape was measured three times, and the entire procedure was also repeated three times. Results: In the experiments, the domestic cutting blade achieved better results than the Japanese cutting blade. These results were obtained by studying the combination of feed rate and cutting speed, with the domestic combine attaining approximately 80% performance of the Japanese combine. We believe that additional data analysis is required, obtained from field experiments. Conclusions: The domestic cutting knives achieved better results than the Japanese cutting knives. These results are estimated from experiments conducted with different feed rates and cutting speeds; an in-depth analysis will require experiments in the real field with actual combines and a combination of multiple variables. Repeating the investigation on the length differences, broken and cut angle with various combinations of feed rate and cutting speed, will surely help to find the optimal cutting speed.

A Study on the Dissipation Energy of Plate due to Cutting

  • Lee, J. W.;Hong, S. J.
    • Journal of Ship and Ocean Technology
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    • v.1 no.1
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    • pp.48-56
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    • 1997
  • This paper deals with the energy dissipation of ductile metal plate due to cutting. By using nondimensional analysis, we present that the dissipation energy of tearing behaviour can be formulated as a function of slenderness ratio expressed by cutting length, yield stress, plate thickness and elastic modulus. The validity of the proposed formula for Al-alloy, copper and mild steel is demonstrated by comparing the proposed formula with experimental results, which are shown in good agreements except for thick mild steel plate.

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A Study on the Cutting of Eucommia ulmoides $O_{LIV.}$ (I) -Effects of the Bed Soil on Rooting- (두중(杜仲) 삽목(揷木)에 관한 연구(硏究)(I) -삽토(揷土)종류가 발근(發根)에 미치는 영향(影響)-)

  • Ko, Young-Ok;Sung, Hwan-Gil
    • Korean Journal of Pharmacognosy
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    • v.7 no.1
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    • pp.59-61
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    • 1976
  • The purpose of the study is to investigate the possibility of cutting of Eucommia ulmoides $O_{LIV}.$ (Eucomiaceae) by using various soils in Korea. Four different kinds of soil, such as sand, red cray, red cray plus sand and Masa soil, were used in the investigation. It was found that total length, number and rate of rooting were most prominent in the cutting cultivated in Masa soil.

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A Tangential Cutting Algorithm for Rapid Prototyping (쾌속조형을 위한 효과적인 경사절단 알고리즘 개발)

  • 공용해;엄태준;주영철;안덕상
    • Proceedings of the IEEK Conference
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    • 2002.06c
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    • pp.55-58
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    • 2002
  • Rapid Prototyping(RP) systems, that fabricate objects with slicers, typically bear staircase artifacts when slices has a certain degree of thickness. A tangential cutting algorithm is developed in order to remove surface distortion as well as to generate smooth laser-cutting trajectory. For this, an energy function is defined with tangential line length and distance between tangential line and middle contour. Then, the energy is minimized to generate effective tangential line segments. The proposed algorithm is tested and verified on 3D object samples and the results show that the generated tangential lines effectively approximate layer surface and make laser trajectory smooth.

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