• Title/Summary/Keyword: cutting length

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Physically Compatible Characteristic Length of Cutting Edge Geometry (공구날 특이길이의 물리적 적합성 고찰)

  • Ahn, Il-Hyuk;Kim, Ik-Hyun;Hwang, Ji-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.279-288
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    • 2012
  • The material removal mechanism in machining is significantly affected by the cutting edge geometry. Its effect becomes even more substantial when the depth of cut is relatively small as compared to the characteristic length which represents the shape and size of the cutting edge. Conventionally, radius or focal length has been employed as the characteristic length with the assumption that the shape of cutting edge is round or parabolic. However, in reality, there could be various ways to determine the radius or focal length even for the same tool edge profile, depending on the region to be considered as cutting edge in the measured profile and the constraints to be set in constructing the best fitted circle or parabola. In this regard, the present study proposes various models to determine the characteristic length in terms of radius or focal length. Their physical compatibility are validated by carrying out 2D orthogonal cutting experiments using inserts with a wide range of characteristic length ($30{\sim}180\;{\mu}m$ in terms of radius) and then by investigating the correlation between the characteristic length and the cutting forces. Such validation is based on the common belief that the larger the characteristic length is, the blunter the cutting edge is and the higher the cutting forces are. Interestingly, the results showed that the correlation is higher for the radius or focal length obtained with a constraint that the center of best fitted circle or the focus of the best fitted parabola should be on the bisectional line of the wedge angle of tool.

Determination of Cutting Direction for Tool Path Minimization in Zigzag Milling Operation (Zigzag 밀링가공에서 공구경로 최소화를 위한 가공방향 결정방법)

  • Kim, Byoung-Keuk;Park, Joon-Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.27 no.1
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    • pp.69-88
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    • 2001
  • In the zigzag milling operation, an important issue is to design a machining strategy which minimizes the cutting time. An important variable for minimization of cutting time is the tool path length. The tool path is divided into cutting path and non-cutting path. Cutting path can be subdivided into tool path segment and step-over, and non-cutting path can be regarded as the tool retraction. We propose a new method to determine the cutting direction which minimizes the length of tool path in a convex or concave polygonal shape including islands. For the minimization of tool path length, we consider two factors such as step-over and tool retraction. Step-over is defined as the tool path length which is parallel to the boundary edges for machining area and the tool retraction is a non-cutting path for machining any remaining regions. In the determination of cutting direction, we propose a mathematical model and an algorithm which minimizes tool retraction length in complex shapes. With the proposed methods, we can generate a tool path for the minimization of cutting time in a convex or concave polygonal shapes including islands.

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The Effects of the Cutting Length of Paper Mulberry Bast Fiber on Pulping and Hanji Properties(I) - White bast of Korea grown paper mulberry - (닥나무 인피섬유의 절단장이 펄프화 및 한지의 물성에 미치는 영향(제1보) - 국산 닥 백피의 특성 -)

  • Lim, Gang-Hyouk;Choi, Tae-Ho
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.2
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    • pp.57-64
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    • 2008
  • In general, the entire of paper mulberry bark, which is not cut into pieces with an appropriate length, have been used in the pulping. This kind of pulping method couldn't accomplish the improvement of beating and sheet forming efficiency. For this reason, we investigated the effects of the cutting length of paper mulberry bast fiber on pulping and Hanji (Korean traditional paper) properties, in order to develop high quality Hanji manufacturing process. The cutting length variation of paper mulberry white bast did not great effects on pulp yields. The pulp yields based on pulping methods were sulfomethylated pulping av. 57.4%, alkali-hydrogen peroxide pulping av. 55.4%, and alkaline pulping av. 53.5% respectively. The optical properties such as brightness, opacity, scattering coefficient, and absorption coefficient were slightly improved by the increase of paper mulberry white bast cutting length. The increase of paper mulberry white bast cutting length resulted in poor sheet formation. Physical properties such as breaking length, TEA, tear index, burst index, and folding endurance were slightly improved by the increase of cutting length. The modified pulping processes, which used sulfomethylated method and alkali-hydrogen peroxide method, showed better pulp and sheet properties than conventional alkaline pulping.

Effects of Cutting Condition on Growth of Rooted Cuttings and Cut Flower in Plug Cutting of Dendranthema grandiflorum 'Baekma' (국화 '백마'의 플러그 육묘시 삽목조건이 삽목묘와 절화 생육에 미치는 영향)

  • Yoo, Yong-Kweon;Roh, Yong-Seung
    • Horticultural Science & Technology
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    • v.30 no.1
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    • pp.13-20
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    • 2012
  • This study was carried out to examine the effect of cutting condition on the growth of rooted cuttings and their subsequent growth of cut flower in plug cutting of Dendranthema grandiflorum 'Baekma'. The more leaves were attached to the cutting, the higher shoot growth of rooted cutting was observed. Cutting with two to six leaves was effective in shoot growth and rooting than any other treatment. Shoot growth of rooted cutting was not affected by cutting length, but rooting was better in 5 to 7 cm long cutting. Shoot growth and rooting of rooted cutting was promoted by increasing the cutting diameter, and rooting was better in 3.6-4.2 mm thick cutting than 3.1 mm thick cutting. As the treating concentration of NAA increased, shoot growth was inhibited and root length shortened in rooted cutting. Soaking with $100mg{\cdot}L^{-1}$ ${\alpha}$-naphtalene acetic acid (NAA) for 1 h was effective in shoot growth and rooting. Root growth such as root number, root length, and root weight was better in rooting medium mixed with 2:2 of peatmoss:perlite than the other treatments. When rooted cutting produced from cutting with four or six leaves was planted, better length, weight, and leaf number of cut flower was observed. In rooted cutting produced with 7-9 cm long cutting, growth of cut flower such as length, weight, and ray flower number was more effective than the others. Therefore, it is recommended that the 7 cm long and 3.6 mm thick cutting with four to six leaves is used to improve their rooting and subsequent growth of cut flower in plug cutting of Dendranthema grandiflorum 'Baekma'.

The Surface Roughness of Aluminium Material according to Cutting Conditions in the CNC Lathe Working (CNC 선반가공(旋盤加工)에서 절삭조건(切削條件)에 따른 알루미늄의 표면(表面)거칠기 변화(變化))

  • Kim, Tae-Wook;Son, Ki-Dong
    • Journal of the Korean Society of Industry Convergence
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    • v.5 no.3
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    • pp.201-208
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    • 2002
  • The machine tool which operates by hand is replacing by CNC machine tool to improve the quality of the product and the productivity in modem mechanic industry. The precision of machine part is influenced greatly the surface roughness by cutting condition of machine tool. So this study was performed to examine the aluminium surface roughness of section according to change of strength rating, nose radius, cutting speed, using live center. The results of this study are as follows; 1. In the case of 56mm diameter of test piece(length is below triple of diameter), whether establish the live center or not, doesn't influence to the surface roughness, and it is possible to make product without the live center. 2. The average surface roughness of 42mm diameter(length is quadruple of diameter) is similar to the 56mm diameter in the cutting condition of nose radius 0.8mm and cutting speed 140mm/min, but there are increases and differences in other cutting conditions. 3. In the case of test piece length more 70m/min(140m/mm) and nose radius improved greatly using the live center. 4. In the case of test piece length is quintuple of diameter, the nose radius must choose big tool and increase the cutting speed in preference live center establishment availability to improve that is surface roughness. Conclusively, if aluminum test piece length is fewer than triple of diameter, can process without establishing live center. If aluminum test piece length is more than quintuple of diameter, cutting conditions to improve surface roughness are (1) cutting speed (2) nose radius (3) whether the live center uses or not.

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Characteristics of tool wear in cutting of glass fiber reinforced platics (GFRP) (유리섬유 강화 플라스틱 절삭에서의 공구마멸특성)

  • 이원평
    • Journal of the korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.49-56
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    • 1987
  • This paper is a study on the effect of the cutting speed on the tool wear in turning of the glass fiber reinforced plastics. The wear behavior of cutting tool is studied by means of turning, changing the cutting speed and feed in the wide range. Moreover, the theoretical model applicable to the cutting speed of wide range is analysed. The main results obtained are as follows: The relation between the tool wear and the cutting speed is divided into three range in case of the constant cutting distance. 1) At the low cutting speed, the tool wear is independent of the cutting speed, but dependent mainly on the contact length between tool and glass fiber(lst range). 2) At the high cutting speed, the tool wear is independent of the contact length, and dependent on the cutting speed only(2nd range). The tool wear increases in proportion to the cutting speed. 3) At the higher cutting speed than the speed in the 2nd range, the tool wear is independent both of the cutting speed and the contact length(3rd range). 4) In the 3rd range, tool flank wear is constant and is observed that only the wear of cutting edge increases.

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A Study about Character of Tool Wear and Chip on The Face Milling Cutter to Minimize Resultant Cutting Force (최소 절삭력형 밀링커터의 가공에서 공구마멸 및 칩의 특성에 관한 연구)

  • 김희술
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.72-79
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    • 2000
  • A new optimal tool design model which can be minimized the resultant cutting forces under the constrains of variables was developed. The resultant cutting forces are used as the objective function and tool angles are used as the variables. Cutting experiments of tool wear and chip length using the new and conventional tools wee carried out. Tool life of optimized cutter are more increased than those of conventional cutter by 2.29 times and 2.52 times at light and at heavy cutting conditions respectively. Chip length of optimized cutter are more increased than those of conventional cutter It is considered that the decrease of the resultant cutting forces is the cause that an effective rake and shear angles by the shape of optimal cutter.

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Design of Tool for Food Cutting with Ultrasonic Waves (초음파 식품 컷팅용 공구의 설계)

  • Park, Woo-Yeol;Jang, Ho-Su;Kim, Jung-Ho;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.80-85
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    • 2012
  • The ultrasonic cutting method is which cutting by applying high frequency vibrational energy into specific area at constant pressure. Ultrasonic cutting is consisted of power supply, transducer, booster and cutting tool. Precise designing is required since each part's shape, length and mass can affect driving frequency and vibration mode. This paper focused to cutting tool design, its length L was set by calculating vibration equation. And the value of the shape parameter a was diversified as the integral multiple and the result of 40,189Hz the analysis of Modal was shown in the length 30mm of the result of performance b in the 11th mode Also by performing harmonic response analysis, the frequency response result was 40,189Hz, which was similar to modal analysis result.

An Algorithm for Reducing the Tool Retraction Length in Zigzag Pocket Machining (Zigzag 포켓가공에서 공구후퇴 길이를 줄이는 알고리듬)

  • Kim, Byoung Keuk;Park, Joon Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.28 no.2
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    • pp.128-138
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    • 2002
  • In this paper, we address how to reduce the length of tool retraction in a zigzag pocket machining. Tool retraction, in a zigzag pocket machining, is a non-cutting operation in which the tool moves to any remaining regions for machining. We developed an algorithm of generating tool retraction length in convex or concave polygonal shapes including islands. In the algorithm, we consider concave areas of cutting direction in the polygonal shape. Considering concave areas of cutting direction, the polygonal shape is decomposed to subregions which do not need any tool retraction. Using the proposed algorithm, we calculated the shortest length of tool retraction in cutting direction. Examples are shown to verify the validity of the algorithm.

Effects of Cutting Condition on Rooting and Growth of Cut Flower in Plug Cutting of Dendranthema grandiflorum 'Iwanohakusen' (국화 '백선'의 플러그 삽목시 삽수조건이 발근 및 절화생육에 미치는 영향)

  • Yoo, Yong Kweon;Roh, Yong Seung
    • FLOWER RESEARCH JOURNAL
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    • v.17 no.4
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    • pp.256-261
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    • 2009
  • This study was carried out to examine the effects of cutting condition on the rooting and their subsequent growth of cut flower in plug cutting of summer-flowering chrysanthemum 'Iwanohakusen'. The more leaves were attached to the cutting, the higher shoot growth and rooting were. Shoot growth of cuttings was not affected by cutting length, but rooting was better in over 5 cm long cutting. Shoot growth was enhanced by increasing thickness of cutting, and 5.5 mm thick cutting was favored in rooting. When the many leaves were attached on the cutting, the length and weight of cut flower increased. Over 7 cm long cutting showed higher values in growth of cut flower and ray flower number. Cutting of 5.5 mm diameter showed more favorable growth of cut flower than the other treatments. Therefore, it is concluded that rooting of cutting and consecutive growth of cut flower was improved when 7 cm long and 5.5 mm diameter cutting with 4 leaves was used in plug cutting of chrysanthemum 'Iwanohakusen'.