• Title/Summary/Keyword: cutting depths

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Effects of Laser Parameters and Workpiece Conditions on Cutting Characteristics of Solid Wood and Wood-based Panel(I) - Cutting Depths and Kerf Widths - (레이저변수(變數)와 피삭재조건(被削材條件)이 목재(木材) 및 목질(木質)보드의 절삭특성(切削特性)에 미치는 영향(影響)(I) - 절삭(切削)깊이와 절삭폭(切削幅) -)

  • Sim, Jae-Hyeon;Jung, Hee-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.4
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    • pp.75-91
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    • 1997
  • Laser cutting tests were conducted to investigate the laser cutting characteristics of solid woods such as 25mm-thick white oak(Quercus acutissima) and maple(Acer mono), and wood-based panels such as 15mm-thick medium density fiberboard and particleboard. Test variables were laser power, cutting speed, grain direction, and moisture content. Cutting depths, kerf widths and the maximum cutting speed were measured. Cutting depths were increased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, and also to below the workpiece. Kerf widths were decreased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, but were increased as focus of laser beam was moving from on the surface of workpiece to below the workpiece. Minimum kerf widths were obtained when focus of laser beam was positioned on the surface of workpiece. Cutting depths and kerf widths were decreased with increase in moisture content, and cutting depths and kerf widths of more dense white oak were smaller than those of maple. And also cutting depths and kerf widths of particleboard were smaller than those of medium density fiberboard.

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In-Process Prediction of the Surface Error Using an Identification of Cutting Depths in End Milling (엔드밀 가공중 절입깊이의 실시간 추정을 이용한 가공오차 예측)

  • 최종근;양민양
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.114-123
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    • 1998
  • In the end milling process, the information of the surface errors plays an important role in adaptive control systems for precision machining. As the measuring accuracy of the surface errors directly matches the control's, it is an important factor for evaluating the performance of the system. In order to obtain the surface errors, the prediction using the cutting force, torque, motor power etc. is frequently practiced owing to the easiness in measurement. In the implementation of the prediction, the information on the cutting depths make it concrete and precise. Actually the axial depth of cut limits the range of the calculation. In general, it is not easy to know the cutting depths due to irregular shape of workpieces, inaccurate positioning of them on the table of machine tool, and machining error in the previous cutting. In addition to, even if cutting depths are informed, it is difficult to match the individual position of the cutter on the varying shape of the work material. This work suggests an algorithm estimating the cutting depths based on cutting force and makes it precise to predict the surface error. The proposed algorithm can be applied in more extensive cutting situations, such as presence of the tool wear, change of the work material hardness, etc.

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A Study on the Critical Depth of Cut in Ultra-precision Machining (초정밀 절삭에 있어서 임계절삭깊이에 대한 연구)

  • Kim, Kug-Weon
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.126-133
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    • 2002
  • The cutting thickness of ultra-precision machining is generally very small, only a few micrometer or even down to the order of a few nanometer. In such case, a basic understanding of the mechanism on the micro-machining process is is necessary to produce a high quality surface. When machining at very small depths of cut, metal flow near a rounded tool edge become important. In this paper a finite element analysis is presented to calculate the stagnation point on the tool edge or critical depth of cut below which no cutting occurs. From the simulation, the effects of the cutting speed on the critical depths of cut were calculated and discussed. Also the transition of the stagnation point according to the increase of the depths of cut was observed.

Estimation of End Milling Depth of Cuts Using the Cutting Force (절삭력을 이용한 엔드밀링 절입깊이 추정)

  • 최종근;양민상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.1033-1037
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    • 1997
  • In the end milling process, the information of axial and depths of cut plays an important role in adaptive control systems for precision machining and tool monitoring systems for unmanned machining. In general, it is not easy to know the depths of cut due to irregular shape of workpieces, inaccurate positioning of them on the table of machine tool and machining error in previous cutting. In addition to, even they are informed, it is difficult to match the individual position of the cutter on the varying shape of the work material. This work suggest an algorithm estimating the depths of cut based on cutting force sigal. The proposed algorithm can be applied in more extensive cutting situations, for example, presence of the tool wear, variation of work material hardness, etc.

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A Finite Element Analysis of the Stagnation Point on the Tool Edge (공구끝단에서의 정체점에 관한 유한요소해석)

    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.901-904
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    • 2002
  • The cutting thickness of ultra-precision machining is generally very small, only a few micrometer or even down to the order of a flew manometer. In such case, a basic understanding of the mechanism on the micro-machining process is necessary to produce a high quality surface. When machining at very small depths of cut, metal flow near a rounded tool edge become important. In this paper a finite element analysis is presented to calculate the stagnation point on the tool edge or critical depth of cut below which no cutting occurs. From the simulation, the effects of the cutting speed on the critical depths of cut were calculated and discussed. Also the transition of the stagnation point according to the increase of the depths of cut was observed.

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Application of Rotary Cutting Test for Performance Assessment of Tunnel Boring Extender (TBE의 굴착성능 평가를 위한 회전식 절삭시험의 적용)

  • Jeong, Hoyoung;Jeon, Seokwon;Cho, Jung-Woo
    • Tunnel and Underground Space
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    • v.32 no.4
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    • pp.243-253
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    • 2022
  • In this study, the cutting efficiency of TBE (Tunnel Boring Extender) was evaluated by using rotary cutting tester. In the rotary cutting test, a specimen which has a drilled hollow hole at the center was made of rock-like material. The specimen was cut by UDC (undercutting disc cutter) with spiral cutting path to simulate the cutting process of TBE. The cutting forces and specific energy were evaluated under different cutting conditions. The results indicated that the cutter forces of UDC linearly increased with the vertical and radial penetration depths. Among the three directional cutter forces, the normal force is larger than other force components. While the specific energy decreased with the two penetration depths, in particular, it was presumed that the specific energy was minimized at a certain value of the ratio of radial to vertical penetration depth.

A Study on Compensation for tool deformation machining errors in micro end-milling (마이크로 엔드밀링에서 공구변형 가공오차 보상에 관한 연구)

  • Jong-In Son;Byeong-Uk Song
    • Design & Manufacturing
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    • v.17 no.4
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    • pp.24-32
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    • 2023
  • In this study, we introduce research aimed at minimizing machining errors without compromising productivity by compensating for the machining errors caused by tool deformation. Our approach experimentally establishes the direct correlation between cutting depth and machining error, and creates predictive models using mathematical functions. This method allows for the prediction of compensated cutting depths to obtain the desired cutting profiles, thereby maximizing the compensation of machining errors in the cutting process.

On-Site Cutting Performance Analysis of Conventional Pavement Cutter for Deriving Performance Standard Value (성능 기준값 도출을 위한 재래식 도로절단기의 현장 절단성능 분석)

  • Kim, Kyoon-Tai
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.243-244
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    • 2023
  • Noise, dust, etc. caused by road pavement cutting work, which frequently occurs in new construction or reconstruction of buildings, construction of complexes, etc., are environmental hazards and cause civil complaints. Recently, an eco-friendly pavement cutter is being developed to make the work low in noise and dust, however, the on-site cutting performance of the equipment has not been quantified. In this study, in order to derive a standard value for comparing the cutting performance of the eco-friendly cutter under development, a conventional pavement cutter was applied to four residential sites in Seoul and Gyeonggi-do, and the cutting data was collected. As a result of analyzing the collected data, the conventional pavement cutter showed a cutting performance of 12.3 to 20.2 sec/m, and the average was 27.2 sec/m. In the future, additional cutting experiments with various mixing ratios, materials, and depths are planned to confirm the performance of conventional pavement cutter in more detail.

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Effects of Cutting Size and Planting Depth on Growth and Yield in Late-Cultivation of Sweet Potato (고구마 만기재배에서 생육 및 수량에 미치는 삽수크기 및 삽식깊이의 영향)

  • Lee, Seung-Yeob;Kim, Tae-Hwan;Lee, Na-Rha;Lee, Ear-Jin;Bae, Jong-Hyang
    • Journal of Bio-Environment Control
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    • v.19 no.3
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    • pp.153-158
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    • 2010
  • To obtain the basic information for late-cultivation of sweet potato [Ipomoea hatalas (L.) Lam. cv. 'Jinhongmi'], vine growth and storage root yield were investigated in variously cutting sizes (10, 20, and 30 cm) and planting depths (1~4 nodes in 30 cm vine) using black-film vinyl mulching cultivation ($75{\times}25\;cm$ planting density, June 20). At 30 days after planting, main vine length, number of node, and vine fresh weight were significantly affected by the cutting length, and these were significantly different 10 and 30 cm at 120 days. The vine elongation affected by planting depths showed the best growth in 2-nodes planting depth and the lowest growth in 4-nodes planting depth at 30 days, but the vine growth was not significantly different among planting depths at 120 days. Number of storage root per plant, weight of storage root per plant, mean weight of storage root and yield of storage root were increased in longer cutting length, and those in 10 cm cutting length were significantly reduced compared to the 20 and 30 cm cutting length. Number of storage root per plant in the deeper planting was much increased, but mean weight of storage root was much decreased. Yield of storage root per 10a was highest in 3-nodes planting depth. Therefore, planting methods by cutting length over 20 cm and planting depth of 2~3 nodes in late-cultivation of sweet potato will be more efficient to improve the vine growth and storage root yield.

The investigation of rock cutting simulation based on discrete element method

  • Zhu, Xiaohua;Liu, Weiji;Lv, Yanxin
    • Geomechanics and Engineering
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    • v.13 no.6
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    • pp.977-995
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    • 2017
  • It is well accepted that rock failure mechanism influence the cutting efficiency and determination of optimum cutting parameters. In this paper, an attempt was made to research the factors that affect the failure mechanism based on discrete element method (DEM). The influences of cutting depth, hydrostatic pressure, cutting velocity, back rake angle and joint set on failure mechanism in rock-cutting are researched by PFC2D. The results show that: the ductile failure occurs at shallow cutting depths, the brittle failure occurs as the depth of cut increases beyond a threshold value. The mean cutting forces have a linear related to the cutting depth if the cutting action is dominated by the ductile mode, however, the mean cutting forces are deviate from the linear relationship while the cutting action is dominated by the brittle mode. The failure mechanism changes from brittle mode with larger chips under atmospheric conditions, to ductile mode with crushed chips under hydrostatic conditions. As the cutting velocity increases, a grow number of micro-cracks are initiated around the cutter and the volume of the chipped fragmentation is decreasing correspondingly. The crack initiates and propagates parallel to the free surface with a smaller rake angle, but with the rake angle increases, the direction of crack initiation and propagation is changed to towards the intact rock. The existence of joint set have significant influence on crack initiation and propagation, it makes the crack prone to propagate along the joint.