• Title/Summary/Keyword: cutting condition

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A Study d the Optimazation the Cutting Condition Selecting System for the Rationality of Mould Manufacture (금형 가공의 합리화를 위한 외적 절삭조건 선정 시스템에 관한 연구)

  • 현동훈;이용성
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.73-81
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    • 1993
  • In recent years, mould industry in machining requires to increase machining productivity and to reduce costs, To adapt this trend it is necessary to optimize machine condition, Even though many researches in this area introduced various way to set the optimal condition, still there are not enough. Therefore this research was done to select the optimal cutting condition for industry, and to develop the computer program to select the optimal cutting condition automatically. The result of this research will contribute to increase machining productivity of various mould companies with the automatic selection of optimal cutting condition.

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Determinationof Optimal Cutting Condition for High Quality Cutting Surface (표면품질 향상을 위한 레이저 절단조건)

  • 황경현
    • Proceedings of the Optical Society of Korea Conference
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    • 1990.02a
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    • pp.37-41
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    • 1990
  • The quality of cutting surface such as surface roughness, heat affected zone, serf width can be improved by controlling the parameters of cuting process. These parameters includes cutting velocity, laser beam power, material depth and assistant gas. Thermodynamic analysis and systematical experiments are attempted to pedict and determine the optimal cutting condition. There exists the optimal cutting condition to ensure high quality surface. Under this operation, the minimum surface roughness of the mild steel, the stainless steel and the titanium becomes 3.8${\mu}{\textrm}{m}$ 13${\mu}{\textrm}{m}$ and 10${\mu}{\textrm}{m}$ respectively.

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선삭공정용 데이터베이스 운용기술의 개발

  • 이형국;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.334-340
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    • 1991
  • The information with regard to the working rance of lathe, cutting tool, cutting condition is managed as detabase system for turning operation. Date with regard to the working range of lathe, cutting tool, cutting condition are stroed by the DBMS(Data Base Management System) and can be added, modified, deleted and retrieved. Data stored in database system are searched to select the most proper cutting tool and cutting condition with the input data fed from the design stage. The system developed in this work is operated by the pull down menu on the IBM PC/AT personal computer, or compatible series.

Determination of Optimal Cutting Conditions Based on the Relationship between Tool Grade and Workpiece Material (피삭재와 공구재종의 상관관계에 근거한 적정 절삭조건의 결정)

  • 한동원;고성림;이건우
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.79-89
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    • 1998
  • In determining optimal cutting condition for face milling operation, tool wear is an important factor. For the purpose of establishing the relationship between various machining factors and tool wear, cutting tests have been performed. As a result, hardness and chemical composition of workpiece material, chemical composition and grain size of cutting tool and cutting speed have been selected as machining factors. In addition, relationship between feed rate and workpiece hardness has been observed. Prior to utilizing cutting conditions recommended by ‘Machining Data Handbook(MDH)’ as a knowledge base, an analysis for the validity of the MDH has been provided. Based on this analysis, tool life criteria applied by MDH has been modified. Finally, using MDH recommended data for neural network trainning, the results from the trained neural network for optimal cutting condition for some given workpiece and cutting tool can be used as reference cutting conditions.

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Optimization of Finish Cutting Condition of Impeller with Five-Axis Machine by Response Surface Method (반응표면법을 이용한 5축 임펠러 정삭 가공의 최적화)

  • Lim, Pyo;Yang, Gyun-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.924-933
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    • 2007
  • An impeller is a important part of turbo-machinery. It has a set of twisted surfaces because it consists of many blades. Five-axis machining is required to produce a impeller because of interference between tool and workpiece. It can obtain good surface integrity and high productivity. This paper proposes finish cutting method for machining impeller with 5-axis machining center and optimization of cutting condition by response surface method. Firstly, cutting methods are selected by consideration of operation characteristics. Secondly, response factors are determined as cutting time and cutting error for prediction of productivity. Experiments are projected by central composite design with axis point. Thirdly, regression linear models are estimated as single surface in the leading edge and as dual surface in the hub surface cutting. Finally, cutting conditions are optimized.

Optimum Machining Condition of Die Steel In The Oil-mist Condition (오일미스트 조건에서의 금형강의 최적절삭조건)

  • Kim Sang-Min;Kim Joon-Hyun;Kim Joo-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.59-65
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    • 2006
  • The purposes of using cutting fluid during cutting have been cooling, lubricating, chip washing and anti-corroding. However, the present manufacturing industry restricts the use of cutting fluid because cutting fluid contains poisonous substances which are harmful to the human body. Therefore environmentally conscious machining and technology have more important position in machining process because cutting fluids have significant influence on the environment in milling process. In this study, environmentally conscious machining can be obtained by the way of selecting the optimum machinig conditon using the design of experiment. Cutting using oil-mist showed better cutting characteristics than dry, air and fluid cutting with respect to by cutting force, tool wear and surface roughness. Also, the optimum machining condition for cutting using oil-mist could be selected through Taguchi method.

A Study on Optimal Design of Face Milling Cutter Geometry(II) -With Respect to Toll Life and Surface Roughness- (정면밀링커터의 최적설계에 대한 연구 (2) -공구수명 및 표면조도 중심으로-)

  • 김정현;김희술
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2225-2233
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    • 1994
  • In order to improve the cutting ability of face mill, a model for optimal cutter shape was developed to minimize resultant cutting force by combing cutting force model and optimal technique. Wear test and surface roughness test for optimized and conventional cutter were performed. The new optimized cutter shows longer tool life of 2.29 times than conventional cutter in light cutting condition and 2.52 times in heavy cutting condition. The surface roughness of workpiece by optimized cutter is improved in heavy cutting condition, but deteriorated in light cutting condition in comparison with conventional cutter. The surface profiles of workpiece were analyzed by Fourier transformation. The distribution of cut lay left on workpiece by optimized cutter is more regular than that by the conventional cutter.

Effect of Temperature and Cutting condition on Germination and Rooting of Thymus quinquecstaus (온도(溫度) 및 삽목조건(揷木條件)이 백리향의 발아(發芽)와 발근(發根)에 미치는 영향(影響))

  • Park, N.B.;Kwon, Y.H.
    • Journal of Practical Agriculture & Fisheries Research
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    • v.11 no.1
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    • pp.95-101
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    • 2009
  • This study was carried out to investigate the optimum condition of germination temperature and cutting condition in Thymus quinquecstaus. A germination rate was superior at light condition and 20℃ in temperature(rooting rates : 89%) Rooting rates by cutting times were the highest in 20th May(rooting rates : 94%) The best Cutting media for rooting rates and member of roots observed peatmoss (50%)+perlite(50%) among the Cutting media. The rooting rates by concentration of growth hormone were the highest(96%) at IBA 100·mg/l among the treatment.

Effect of Cut-off Intervals on Nutrients Removal Efficiency in Hydrophytes at the Artificial Vegetation Island (인공수초재배섬에서 수생식물 지상부 절취주기별 수중영양염류 제거효율)

  • Park, Hae-Kyung;Byeon, Myeong-Seop;Choi, Myung-Jae;Yun, Seok-Hwan;Jeon, Nam-Hui
    • Journal of Korean Society on Water Environment
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    • v.25 no.2
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    • pp.221-226
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    • 2009
  • We investigated the most effective cutting interval for underwater nutrient removal through cut off the emergent part of hydrophytes at artificial vegetation island (AVR) which was installed for the purpose of water quality improvement in Lake Paldang. We divided the planting area of Phragmites japonica into three parts according to the cutting intervals. The shoot height and relative growth rate of P. japonica, nutrient contents and biomass of cut off P. japonica were measured at each cutting interval. The amount of nutrients which were removed through cut off at each cutting interval was calculated. P. japonica showed full growth, 80% and 60% of full growth before first cut off at three-months, two-months and one-month cutting interval condition respectively. Three-month cutting interval condition showed the largest biomass of cut off P. japonica and one-month cutting interval condition showed the least. However the cut off P. japonica showed the highest content of nutrients at one-month cutting interval condition and the least at three-month cutting interval condition. The amount of phosphorus and nitrogen removal at two-month cutting off condition is the largest among three cutting interval conditions indicating that cut off the emergent part of P. japonica every two months is the most effective to remove the nutrients from water at AVR in eutrophic lakes.

Tool Wear and Cutting Characteristics in the Machining of Die Material using Ceramic Toll (세라믹 공구를 이용한 금형강 가공시 공구마멸과 절삭특성)

  • 손창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.114-118
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    • 1996
  • Evaluation of cutting condition is one of the most important aspect to improve productivity and quality. In this study, the wear and cutting characteristics(cutting force, acoustic emission signal and surface roughness) of ceramic cutting tool for hardened die material(SKD11) were investigated by experiment. Flank wear on relief face of tool was occurred more dominant than crater wear on rake face. Experiments were performed under the various cutting condition.

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