• Title/Summary/Keyword: curing, fly ash

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The Study of Preparation of Block Using Wastewater Sludge of Petrochemical Factory (석유화학공장 폐수슬러지를 이용한 벽돌제조 연구)

  • Hu, Kwan;Lu, Juk-Yong;Wang, Seung-Ho
    • Journal of the Korea Organic Resources Recycling Association
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    • v.11 no.2
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    • pp.66-73
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    • 2003
  • To investigate the availability of solidified wastes as resource, wastewater sludge, waste gypsum and fly ash were mixed and the results with various mixing ratios are as follows. Compressive strength turned out to be increasing as the amount of waste gypsum increases, keeps longer curing inhibition, and higher forming Pressure under the conditions of waste gypsum/sludge ratio 0.31-0.45, and 0.9kg cement as 15% and 1.2kg cement as 20% of total amount. Solidified agent under the fly ash/sludge ratio 0.45, 0.6, compressive strength seemed to be higher than standard one which means solidified wastes with these conditions could be applicable in real life. These results inform that concentrations of the leachate $Cr^{+6}$, Cu, Zn, Cd, Pb solidified matrix, containing low concentration of heavy metal, were cured with/without enough time it still will cause adverse effect on nature environment and application of heavy metal sequester must be needed to reuse industrial wastes from incineration plant solidified matrix. Total cost price, when considering manufacturing capability of the facilities for resourcerizing as 18,000ton was presented 678,664,000 won, as it were, manufacturing cost price was 37,704 won per ton. The results as above has shown that it's possible to use the mixture of waste gypsum/sludge, fly ash/sludge, cement, additions, and solidification matter as substitute of materials like brick, block, interlocking which has proper compressive strength of KS L 5201 and KS F 4004.

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The Prediction of Durability Performance for Chloride Ingress in Fly Ash Concrete by Artificial Neural Network Algorithm (인공 신경망 알고리즘을 활용한 플라이애시 콘크리트의 염해 내구성능 예측)

  • Kwon, Seung-Jun;Yoon, Yong-Sik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.5
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    • pp.127-134
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    • 2022
  • In this study, RCPTs (Rapid Chloride Penetration Test) were performed for fly ash concrete with curing age of 4 ~ 6 years. The concrete mixtures were prepared with 3 levels of water to binder ratio (0.37, 0.42, and 0.47) and 2 levels of substitution ratio of fly ash (0 and 30%), and the improved passed charges of chloride ion behavior were quantitatively analyzed. Additionally, the results were trained through the univariate time series models consisted of GRU (Gated Recurrent Unit) algorithm and those from the models were evaluated. As the result of the RCPT, fly ash concrete showed the reduced passed charges with period and an more improved resistance to chloride penetration than OPC concrete. At the final evaluation period (6 years), fly ash concrete showed 'Very low' grade in all W/B (water to binder) ratio, however OPC concrete showed 'Moderate' grade in the condition with the highest W/B ratio (0.47). The adopted algorithm of GRU for this study can analyze time series data and has the advantage like operation efficiency. The deep learning model with 4 hidden layers was designed, and it provided a reasonable prediction results of passed charge. The deep learning model from this study has a limitation of single consideration of a univariate time series characteristic, but it is in the developing process of providing various characteristics of concrete like strength and diffusion coefficient through additional studies.

An Experimental Study on the Characteristics of Microporous Structure Formation by Curing Condition of Cement and Blast Furnace Slag Composite (시멘트 및 고로슬래그 경화체의 양생환경에 따른 미세 공극구조 형성 특성에 관한 실험적 연구)

  • Park, Cheol;Jung, Yeon-Sik;Seo, Chee-Ho
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.33 no.12
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    • pp.63-70
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    • 2017
  • When industrial by-products like slag and fly ash are using in concrete with cement, it improves strength and durability against external deterioration factors by densifying the structure through potential hydraulic and pozzolanic reaction. But it has been pointed out that high dependence on the quality variation and the curing condition using a admixure material for concrete. In this study, the characteristics of internal micropore structure according to curing condition were analyzed for pastes and mortar specimens under using blast furnace slag powder. As a result, the variation of compressive strength and the internal microstructure were observed according to curing conditions by binder type. Particularly, using blast furnace slag powder, decrease in compressive strength were clearly observed in indoor and carbonation curing compared with water curing. The pore structure analysis also clearly observed the decrease of the gel pore existing in the CSH hydrate layer and the increase of the capillary pore in indoor and carbonation curing compared with water curing condition.

Study on the Pozzolan Reaction Degree of Palm Oil Fuel Ash as a Mineral Admixture for Sustainable Concrete (POFA를 혼입한 시멘트의 포졸란 반응에 관한 연구)

  • Lee, Hyung-Min;Lee, Han-Seung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.335-336
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    • 2010
  • This paper presents experimentally investigated the effects of pozzolan made from various by-Product materials on mechanical properties of mortar. Fly ash(FA), slag (BFS), and palm oil fuel ash (POFA) were partially used to replace Portland cement. The results suggest that mortars containing FA, BFS, and POFA can be used as pozzolanic materials in making concrete with 28day compressive strength. After curing, the mortar containing 10-30% FA or POFA, and 30% BFS exhibited compressive strengths that of the original Portland cement (OPC). The use of FA, POFA, and BFS to partially replace Portland cement has evaluation method of the Assessed Pozzolan-activity index.(API)

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Analysis of Fundamental Properties of Concrete for Rising up Fly Ash Contents (플라이 애시의 치환범위 상향을 위한 콘크리트의 기초적 특성 분석)

  • Han, Cheon-Goo;Park, Yong-Kyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.2
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    • pp.89-96
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    • 2011
  • In this study, increasing the range of replacement rate of FA with concrete properties were analyzed to provide basic data of FA replacement 0-40 % and curing temperature $5-35^{\circ}C$ range. As a result of the increased fluidity in proportion to the increase in FA, but decreased air. Setting time delayed at replacement rate increases and low temperature, simple insulation temperature history of the FA up to 40 % replacement rate increases the maximum temperature was low $8^{\circ}C$, the highest temperature reaching time delay of 13 hours. FA replacement up stream of the curing temperature, compressive strength compared to the higher plane, it was found that improved strength development. In carbonation tests with increasing the replacement ratio of FA carbonation depth was increased. Therefore, continued research on carbonation measures was to be necessary.

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Evaluation of early age mechanical properties of concrete in real structure

  • Wang, Jiachun;Yan, Peiyu
    • Computers and Concrete
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    • v.12 no.1
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    • pp.53-64
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    • 2013
  • The curing temperature is known to influence the rate of mechanical properties development of early age concrete. In realistic sites the temperature of concrete is not isothermal $20^{\circ}C$, so the paper measured adiabatic temperature increases of four different concretes to understand heat emission during hydration at early age. The temperature-matching curing schedule in accordance with adiabatic temperature increase is adopted to simulate the situation in real massive concrete. The specimens under temperature-matching curing are subjected to realistic temperature for first few days as well as adiabatic condition. The mechanical properties including compressive strength, splitting strength and modulus of elasticity of concretes cured under both temperature-matching curing and isothermal $20^{\circ}C$ curing are investigated. The results denote that comparing temperature-matching curing with isothermal $20^{\circ}C$ curing, the early age concretes mechanical properties are obviously improved, but the later mechanical properties of concretes with pure Portland and containing silica fume are decreased a little and still increased for concretes containing fly ash and slag. On this basement using an equivalent age approach evaluates mechanical properties of early age concrete in real structures, the model parameters are defined by the compressive strength test, and can predict the compressive strength, splitting strength and elasticity modulus through measuring or calculating by finite element method the concreted temperature at early age, and the method is valid, which is applied in a concrete wall for evaluation of crack risking.

Effect of different binders on cold-bonded artificial lightweight aggregate properties

  • Vali, Kolimi Shaiksha;Murugan, S. Bala
    • Advances in concrete construction
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    • v.9 no.2
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    • pp.183-193
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    • 2020
  • The present investigation is to identify an optimum mix combination amongst 28 different types of artificial lightweight aggregates by pelletization method with aggregate properties. Artificial aggregates with different combinations were manufactured from fly ash, cement, hydrated lime, ground granulated blast furnace slag (GGBFS), silica fume, metakaolin, sodium bentonite and calcium bentonite, at a standard 17 minutes pelletization time, with 28% of water content on a weight basis. Further, the artificial aggregates were air-dried for 24 hours, followed by hardening through the cold-bonding (water curing) process for 28 days and then testing with different physical and mechanical properties. The results found the lowest impact strength value of 16.5% with a cement-hydrated lime (FCH) mix combination. Moreover, the lowest water absorption of 16.5% and highest individual pellet crushing strength of 36.7 MPa for 12 mm aggregate with a hydrated lime-GGBFS (FHG) mix combination. The results, attained from different binder materials, could be helpful for manufacturing high strength artificial aggregates.

Mock-up Test of Concrete using Combined Coarse particle Cement and Fly-Ash (굵은 입자 시멘트 및 플라이애시를 복합 사용한 콘크리트의 Mock-up Test)

  • Lee, Chung-Sub;Lee, Jae-Youn;Jang, Duk-Bae;Kim, Young-Pil;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.05b
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    • pp.87-91
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    • 2009
  • This study investigates possibility for practical use through small sized test with OPC and substituted fly ash 10% and return coarse cement (RCC), classed 1100${\sim}$1200 cm2/g, which is made by Cyclone Separator at cement producing process 20% (CF) for OPC. The experimental factors are 48% of W/B and OPC and 2 kinds of concrete proportions. The target slump and air content are $150{\pm}25$ mm and $4.5{\pm}1.5$ %. For the results, the flowalility and air content of CF are less than OPC because it needs more superplasticiser and air-entraining agent. The temperature history of CF is lower than OPC about $6{\sim}10^{\circ}C$. For the strength properties, CF is less than OPC, but their gap is declined at 28 days. The strength of the specimens are ordered by standard curing, field cured specimens, and core specimens.

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The Properties of Concrete Compressive Strength used Rice Straw Ash (소성된 볏짚을 혼입한 콘크리트 압축강도 특성)

  • Kim, Young-Soo;Shin, Sang-Yeop;Jeong, Euy-Chang
    • Journal of the Regional Association of Architectural Institute of Korea
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    • v.21 no.5
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    • pp.117-124
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    • 2019
  • When manufacturing concrete, several mineral admixture is added to improve the basic physical property and durability and to make economical concrete. Such mineral admixture includes fly ash, granulated blast furnace slag, silica fume, etc., and not only the studies about mixing these mineral admixtures but also the studies for the development of new materials have been steadily in progress. Recently, some researchers have found, as a part of the development of new materials, the rice straw ash can also be used as a pozzolanic material for concrete considering similar chemical properties of rice straw ash to that of rice husk ash. But there has been insufficient amount of study about it. So, this study was to investigate the possibility as mineral admixture of agriculture by-product, by analyzing properties of concretes using rice straw ash with replacement ratio in comparison with other mineral admixture. In order to measure amount of SiO2 of rice straw ash, XRF(X-ray fluorescence) analysis was tested. For the measure pozzolanic reaction of rice straw ash, pH change and color change was tested according to curing day. Also to evaluate properties of concrete using rice straw ash, slump test, air contents test and compressive strength was tested.

An Experimental Study on Manufactural Technics of PHC Pile Using Low Pressure Steam Curing Method (상압증기양생방식에 의한 PHC PILE의 제조기술 연구)

  • 김종흡;안상기;이동근;심흥섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.405-414
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    • 1994
  • The High Strength Concrete REsearch Team of the Dong-Ah Construction R&D Institute has achieved the preactical use of the PHC pile manufacture technique at the Dong-Ah Chang-dong PC Plant. Components of the high strength concrete are used high strength cement, admixtures(water reducing high range admixture, micro silion fume, fly ash, gypsum). The design strength required 800kg/$\textrm{cm}^2$ was developed raging from 870kg/$\textrm{cm}^2$ to 1010kg/$\textrm{cm}^2$. The new manufacture procedure of HPC pile which include placing, molding, steam curing is able to apply a current PC pile manufacture procedure easily without using the high pressure steam curing.

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