• 제목/요약/키워드: crystal glaze

검색결과 42건 처리시간 0.024초

고전압 애자용 반도성 유약프리트에서의 Magnetite 결정화 (Magnetite Crystallization in Semiconducting Glaze Frit for High Tension Electric Insulators)

  • 이희수;이동인;전병세
    • 한국세라믹학회지
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    • 제20권4호
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    • pp.333-339
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    • 1983
  • Semiconducting glaxe of iron system for the recent use as high Voltage porcelain insulators often showed the tendancy of unstable thermal properties. Thus the development of frit including magnetite was studied to cover the defect. In the experimental process melted and quenched frits were ground pelletized and heat-treated at various temperatures in the range of 800-1 $300^{\circ}C$ for various soaking time within 4 hours and then crystallized specimens were obtained. The speciment were studied with optical and electron microscope DTA x-ray diffractometer and electrometer The results obtained were as follows : 1) The optimum condition for the crystal growth of magnetite in the frite was the heat-treatment of $1300^{\circ}C$ for 3hrs and in this case the range of crystal size was $10-11\mu\textrm{m}$ 2) The activation energy for the crystal growth of magnetite was 21.1 kcal/mole. 3) The heat-treament at $1, 250^{\circ}C$ and $1, 300^{\circ}C$ resulted in the good thermal stability and the range of surface resistivity was $3.5{\times}10^4-4.0{\times}10^7$, /TEX> $\Omega$/$cm^2$ which was adguate to semiconducting frit. 4) The conduction mechanism seems to be due to the electron mobility rather than ion mobility and the activa-tion energy for the conduction was 0.07-0.15eV/mole for the heat-treated specimes in the range of 1, 250-1, 300C

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Synthesis of Sphene-pink Pigment under Various Firing Conditions

  • Lee, Hyun-Soo;Park, Joo-Seok;Lee, Byung-Ha
    • 한국세라믹학회지
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    • 제46권6호
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    • pp.615-620
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    • 2009
  • The present research was performed to determine the optimal firing condition and holding time for malayaite crystal, which is responsible for the stable pink-red coloration in glaze at high temperatures, using Cr$Cl_3$ as chromophore for the synthesis of $Cr_2O_3-SnO_2-CaO-SiO_2$ system pigments. The malayaite crystal was influenced by the raw materials used for synthesis, firing temperature, and holding time. Thus there are differences in the crystal phase and in the coloration according to the condition of synthesis. When Cr$Cl_3$ was used as chromophore, the pigment could be synthesized at lower temperatures, because Cr$Cl_3$ melts at $1500{^{\circ}C}$, which is much lower than the temperature at which $Cr_2O_3$ melts (higher than $2435{^{\circ}C}$). And the employed Cr ion showed a change in oxidation state. When a mineralizer was used to improve the employment of malayaite and the Cr ion, and the low temperature was maintained at which the malayaite crystal is produced, the production of malayaite crystal was promoted and the employment of chromophore was also promoted in the oxidation state of Cr (IV). The results of the experiment showed that the optimal firing condition was 18 h of holding time at $800{^{\circ}C}$, using Cr$Cl_3$ as chromophore, followed by 2 h at the raised temperature of $1150{^{\circ}C}$. The change in coloration of the Cr (IV) employed by malayaite showed a very rich color of red. Thus it was possible to effectively synthesize sphene-pink pigments with more red tint at a low temperature.

(Cr, Fe)-doped Y2O3-Al2O3계 붉은 안료의 합성과 특성 (Synthesis and Characterization of (Cr, Fe)-doped Y2O3-Al2O3 Red Pigments)

  • 신경현;이병하
    • 한국세라믹학회지
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    • 제46권4호
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    • pp.350-356
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    • 2009
  • Perovskite codoped with chromium and iron have been studied. Samples with $YAl_{0.96}(Cr_{0.04-x}Fe_x)O_3$(x=0.01, 0.02, 0.03, 0.04) were prepared by solid state reaction at $1450^{\circ}C$ for 6 h and were characterized by XRD, FT-IR, Raman spectroscopy, SEM and UV-vis spectrophotometer. The color of the synthesized pigments were from red to dark brown(in bulk). Up to 0.02 mole $Fe_2O_3$ for substituting $Cr_2O_3$ development of color in lime-glaze gives good red color but as increasing amount of $Fe_2O_3$ and decreasing $Cr_2O_3$ proportionally produce from brownish red to brown. Increasing $Fe_2O_3$ amount lead to weaken crystal field relatively due to have smaller ionic radius than $Cr_2O_3$ ionic one. The UV-vis peaks were shifted to lower wavelength.

디지털 프린팅용 세라믹 잉크의 유약표면 인쇄적성 및 특성평가 (Printability of digital color ceramic ink on glazed surface of ink-jet printed ceramic tile)

  • 김진호;황광택;조우석;한규성
    • 한국결정성장학회지
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    • 제27권5호
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    • pp.256-262
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    • 2017
  • $1000^{\circ}C$ 이상의 고온에서도 안정적인 발색 특성을 보이는 세라믹 잉크를 활용한 디지털 프린팅 기술은 우수한 내구성을 가지는 제품을 다양한 디자인을 적용하여 생산할 수 있는 친환경 공정이라는 장점으로 인해 최근 관심이 높아지고 있다. 특히 건축용 세라믹 타일 산업에서 잉크젯 프린팅 기술 도입을 통한 디지털 공정으로의 전환은 점점 가속화되고 있으며, 이와 관련된 프린팅 시스템 및 고온발색 세라믹 잉크에 관한 연구가 활발히 진행되고 있다. 본 연구에서는 세라믹 타일의 표면 유약층에서 고온발색 세라믹 잉크의 인쇄적성을 분석하였다. 디지털 4원색인 Cyan, Magenta, Yellow, Black 색상의 고온발색 세라믹 잉크가 프린팅된 세라믹 타일의 표면 및 단면의 미세구조를 분석함으로써 세라믹 잉크의 종류에 따른 인쇄특성에 대해 비교하였다. 또한 고온 열처리 공정이 필수적으로 요구되는 세라믹 소재의 특성상 잉크젯 프린팅 후 세라믹 잉크 패턴의 열처리 공정에 따른 거동변화에 관하여 고찰하였으며, 세라믹 타일 유약층에서 세라믹 잉크의 인쇄적성은 미세구조 및 고온 소성 과정에 큰 영향을 받고 있음을 확인하였다.

Tialite계 세라믹 안료의 합성 및 유약에서의 발색 (Synthesis of Tialite Ceramic Pigments and Coloring in Glazes)

  • 김연주;이병하
    • 한국재료학회지
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    • 제21권8호
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    • pp.450-455
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    • 2011
  • [ $Al_2TiO_5$ ]has a high refractive index and good solubility of the chromophore in the $Al_2TiO_5$ lattice, which allows this structure to be a good candidate for the development of new ceramic pigments. However, pure $Al_2TiO_5$ is well known to decompose on firing at $900{\sim}1100^{\circ}C$. However, this process can be inhibited by the incorporation of certain metal cations into its crystalline lattice. In this study, the synthesis of gray ceramic pigment was performed by doping cobalt on the $Al_2TiO_5$ crystal structure. The $Al_2TiO_5$ was synthesized using $Al_2O_3$ and $TiO_2$, and doped with $Co_3O_4$ as a chromophore material. In order to prevent the thermal decomposition during the cooling procedure, MgO was added to samples by 0.05 mole, 0.1 mole, and 0.15 mole as a stabilizer. The samples were fired at $1500^{\circ}C$ for 2 hours and cooled naturally. The crystal structure, solubility limit, and color of the synthesized pigment were analyzed using XRD, Raman spectroscopy, UV, and UV-vis. $Al_2O_3$ was available for the formation of $CoAl_2O_4$, which should also be considered in order to explain the small amount of this phase detected in the sample with the higher $Co^{2+}$ content (${\geq}$ 0.03 mole). It was found that the solubility limit of $Co^{2+}$ in the $Al_2TiO_5$ crystal was 0.02 mole% through an analysis of Raman spectroscopy. Through the addition of a pigment with 0.02 mole% of $Co^{2+}$ to lime-barium glaze, stabilized gray color pigments with 66.54, -2.35, and 4.68 as CIE-$L^*a^*b^*$ were synthesized.

크롬을 사용한 Tialite계 안료 (Cr-doped Tialite Pigments)

  • 김연주;이병하
    • 한국재료학회지
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    • 제21권9호
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    • pp.515-519
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    • 2011
  • The purpose of this study was to determine the optimal firing condition and composition for $Al_2TiO_5$ crystal, which is suitable for stable coloration in glazes at high temperatures, using $Cr_2O_3$ as chromophore for the synthesis of $Al_2TiO_5$ system pigments. $Al_2TiO_5$ has a high refractive index and good solubility of chromophore in the $Al_2TiO_5$ lattice, making this structure a good candidate for the development of new ceramic pigments. Pigments were synthesized by using $Al_2O_3$ and $TiO_2$ mainly. Various amounts of $Cr_2O_3$ such as 0.01, 0.02, 0.03, 0.04 and 0.05 mole were also added. Each compound was synthesized at $1300^{\circ}C$, $1400^{\circ}C$, and $1500^{\circ}C$ for 2 hours and cooled naturally. The crystal structure, solubility limit, and color of the synthesized pigments were analyzed by XRD, SEM, Raman spectroscopy, UV and UV-vis. The changes in color as the result of applying 6 wt% of the synthesized pigments to lime barium glaze were expressed as CIE-L*a*b* values. A $Cr_2O_3$ 0.03 mole doped $Al_2TiO_5$ brown pigment was successfully synthesize at $1400^{\circ}C$, and the values of CIE-L*a*b* parameters were L* = 44.62, a* = 3.10, and b* = 17.25. In the case of the pigment synthesized at $1500^{\circ}C$, the brown color was obtained at 0.01 mole and 0.02 mole $Cr_2O_3$, and the CIE-L*a*b* values were 55.34, 1.73, 28.64, and 49.39, 0.51, 21.33, respectively. At $1500^{\circ}C$, the maximum limit of solid solution was 0.03 mole $Cr_2O_3$. The glazed sample showed green color, and the values of the CIEL* a*b* parameters were L* = 45.69, a* = -0.98, and b* = 20.38.

V의 고용이 Malayaite의 결정 및 발색에 미치는 영향 (Effect of V-doping on Colour and Crystallization of Malayaite Pigments)

  • 주인돈;이병하
    • 한국세라믹학회지
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    • 제47권4호
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    • pp.302-307
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    • 2010
  • This study aims to synthesize emerald-green malayaite pigments using $CaCO_3$, $SiO_2$, $SnO_2$ and $V_2O_5$. For this purpose, the optimum composition is $CaV_{0.25}Sn_{0.687}SiO_5$ and heating condition is at $1250^{\circ}C$ for 6 h of soaking time. The samples were characterized by X-ray diffraction (XRD), the Fourier Transform Infrared Spectrometers(FT-IR), the Raman Spectrometer, Scanning Electron Microscope(SEM) and the UV/Vis spectroscopy. The substituted V ion for Sn was observed to be quadrivalence. The analytical results of the synthesized pigment showed the tetragonal crystal, a typical form of Malayaite, and the particle size to be approximately $5{\sim}10\;{\mu}m$. The color in lime glaze added 12 wt% pigment was emerald green, and CIE Lab parameters are $L^*=67.73$, $a^*=-12.39$ and $b^*=9.28$.

자기제 현수애자의 미세구조분석과 유전특성에 관한 연구 (A Study on the Microstructure Analysis and Dielectric Properties of Porcelain Suspension Insulators)

  • 김찬영;김주용;송일근;이병성
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제48권9호
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    • pp.641-647
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    • 1999
  • The paper provides the results of microstructure analysis and dielectricproperties of porcelain suspension insulators. The evaluation of characteristics was also made as a function of the manufacturers and fabricated years for the experimental specimens which had been used in real distribution lines. Even though the series A contained higher alumina contents than the series B, the densification of series A was lower than that of series B, resulting from much porosity. The microstructure investigation confirmed that series A had much porosity than series B. The series A contained quartz $(SiO_2),\; mullite\; (Al_6Si_2O_{13}),\; corundum(Al_2O_3),\; and cristobalite\; (SiO_2)$ phases. However, the series B had no cristobalite phase which had very high thermal expansion coefficient. Also, the tan$\delta$of series A was more abruptly increased than that of series B as increasing temperature. The elevated temperature may make much expansion of cristobalite crystal than other crystals, resulting in crack and puncture inside cap during the summer days.

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디지털 컬러용 pink-red 고온발색 무기안료의 합성 및 특성평가 (Synthesis and characterization of thermally stable pink-red inorganic pigment for digital color)

  • 이원준;황해진;김진호;조우석;한규성
    • 한국결정성장학회지
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    • 제24권4호
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    • pp.169-175
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    • 2014
  • 최근 각광받고 있는 디지털 프린팅을 이용한 디자인 기법은 세밀한 표현과 다양한 이미지 구현이 가능하고, 원료의 낭비가 적어 효율성이 높은 장점을 가지고 있다. 디지털 프린팅 공정에서는 cyan, magenta, yellow, black이 기본적인 디지털 4원색으로 사용되며, 도자제품에 적용되는 세라믹 안료의 경우 $1000^{\circ}C$ 이상의 고온 소성이 가능하도록 우수한 열적, 유약 안정성과 발색 특성이 요구된다. 본 연구에서는 고상합성법을 이용하여 $CaO-SnO_2-Cr_2O_3-SiO_2$ 조성의 pink-red 고온발색 무기안료를 합성하였다. $Ca(Sn,Cr)SiO_5$ 세라믹 안료의 합성 조건에 따른 물성을 XRD, SEM, PSA, FT-IR를 이용하여 분석하였고, Cr 치환량 변화가 $Ca(Sn,Cr)SiO_5$ 무기 안료의 발색 거동에 미치는 영향을 Uv-vis.와 CIE 표색계 값($L^*a^*b^*$)을 기준으로 한 색도측정을 통해 관찰하였다.

디지털 잉크젯 프린팅용 흰색 세라믹 안료의 고온 및 화학적 안정성 평가 (Thermal and chemical stability evaluation of white ceramic pigment for digital inkjet printing)

  • 권종우;이지현;이종흔;황광택;김진호;한규성
    • 한국결정성장학회지
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    • 제26권5호
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    • pp.201-208
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    • 2016
  • 고온 및 화학적 안정성이 높은 세라믹 안료는 타 소재 대비 우수한 내구성을 가지며, 최근 잉크젯 프린팅 기술의 발전과 함께 산업적인 응용영역이 점점 확대되고 있다. 세라믹 잉크젯 프린팅 공정은 다양한 이미지를 인쇄 가능하고 높은 효율성을 가지는 친환경 공정이라는 장점으로 인해 다양한 분야에 적용이 시도되고 있어, 디지털 4원색인 CMYK(cyan, magenta, yellow, black) 세라믹 안료를 비롯하여 다양한 색상 및 기능성을 가지는 세라믹 안료에 대한 관심이 커지고 있다. 본 연구에서는 세라믹 잉크젯 프린팅에 적합한 white 세라믹 안료를 선정하기 위해 고온에서의 화학적 안정성 및 혼합 발색 거동에 대해 연구하였다. MgO, $Al_2O_3$, $MgAl_2O_4$, $CeO_2$ 조성의 세라믹 안료가 가지는 미세구조 및 결정구조를 분석하고 유약과의 반응성을 평가하였다. 또한 세라믹 잉크젯 프린팅에서 요구되는 고온 안정성을 평가하기 위해 CMYK 발색 세라믹 안료와 혼합한 뒤 열처리 공정을 거쳐 색상 혼합에 따른 화학적 안정성을 CIE $L^*a^*b^*$ 측정을 통해 분석하여 디지털 프린팅 공정으로의 적용가능성을 평가하였다.