• Title/Summary/Keyword: crushed washed sand

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Experimental study on rheology, strength and durability properties of high strength self-compacting concrete

  • Bauchkar, Sunil D.;Chore, H.S.
    • Computers and Concrete
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    • v.22 no.2
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    • pp.183-196
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    • 2018
  • The rheological behaviour of high strength self compacting concrete (HS-SCC) studied through an experimental investigation is presented in this paper. The effect of variation in supplementary cementitious materials (SCM) $vis-{\grave{a}}-vis$ four different types of processed crushed sand as fine aggregates is studied. Apart from the ordinary Portland cement (OPC), the SCMs such as fly ash (FA), ground granulated blast furnace slag (GGBS) ultrafine slag (UFS) and micro-silica (MS) are used in different percentages keeping the mix -paste volume and flow of concrete, constant. The combinations of rheology, strength and durability are equally important for selection of mixes in respect of high-rise building constructions. These combinations are referred to as the rheo-strength and rheo-durability which is scientifically linked to performance based rating. The findings show that the fineness of the sands and types of SCM affects the rheo-strength and rheo-durability performance of HS-SCC. The high amount of fines often seen in fine aggregates contributes to the higher yield stress. Further, the mixes with processed sand is found to offer better rheology as compared to that of mixes made using unwashed crushed sand, washed plaster sand, washed fine natural sand. The micro silica and ultra-fine slag conjunction with washed crushed sand can be a good solution for high rise construction in terms of rheo-strength and rheo-durability performance.

Mock-up Test of Crushed Sand Concrete Using Quality Improvement Technology (고품질화 기술을 사용한 부순모래 콘크리트의 모의구조체 실험)

  • Yoo, Seung-Yeup;Kim, Gyu-Dong;Lee, Seung-Hoon;Yun, Gi-Won;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.629-632
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    • 2006
  • This study investigated the engineering properties of crushed sand, based on improvement quality technology, and washed sand concrete by conducting mock-up test, in order to verify the availability of crushed sand for full sized structure. Test results showed that fluidity, air content, supersonic waves and corrosion state of concrete using crushed sand had favorable results. In addition, it is found that compressive strength, drying shrinkage length change, hydration heat and neutralization of crushed sand concrete exhibited similar tendency, with that of washed sand concrete. The crushed concrete using developed quality improvement technology shows comparable performance to washed sand concrete.

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Mock-up Test for Development of High Quality Concrete Using Crushed Sand in Construction Field (부순모래를 사용한 콘크리트의 고품질화 기술개발을 위한 현장 Mock-up 실험)

  • Yoo Seung-Yeup;Kim Ki-Hoon;Sohn Yu-Shin;Lee Seung-Hoon;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.17-20
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    • 2005
  • This study investigates mock-up test of the concrete containing crushed sands with improved quality and following could be draws as conclusions. The slump satisfies the target value. The air content reaches the goal, however, it decreases by the occurrence of loss with elagse of age. In normal strength region, the setting time of CS24 member is shorter than that of SS24 member. In high strength region, the setting time of SS50 member is make only slower than that of CS5O because of the use of retarding AE agent. The compressive strength of the concrete using crushed sands is little higher than the concrete using washed sea sands, and the compressive strength of core sample increases at lower part. Drying shrinkage of the concrete using crushed sands is larger than that using washed sea sands. At water caring condition, both the concrete using crushed sands and using washed sands expand at first, exhibit to be swelled and with elagse of age, they remain relatirely constant. Also, the drying shrinkage occurred greatly when the width and thickness of a member are small because it is easy to evaporate the inner part vapor in the small width and thickness of a member. there can be little different according to the location of a contact gauge, however it is similar to the change of specimen's length change. The concrete using crushed sands, of which grading, grain shape and fine particle is improved, are comparable to the quality of the concrete using washed sea sand.

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Effect of Hammer Material on Crushing of Silica (함마의 재질이 규석의 분쇄에 미치는 영향)

  • Lee, Jae-Jang;Chang, Sang-Geun;Chang, Kwang-Teak;Park, Jong-Ryok
    • Journal of Industrial Technology
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    • v.22 no.A
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    • pp.119-125
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    • 2002
  • In Kwangjin industrial company, mill is operating for the foundry sand production at the rate of 25t/hr from quartzite. Foundry sands fall into four distinct categories: silica sand, lake sand, bank sand, and natural molding sand. Silica sand is a general term used to describe crushed, washed, graded, dried, and cooled clay-free sands. This study was conducted for the investigation of the foundry sand productivity and the life span of the hammer according to the material quality. The life time of hammer from several manufacturer were compared in order to find out the grinding efficiency of the various hammer material. In the result of tests, the life time of high-Mn hammer was 10.5 hours while that of high-Cr was 19.5 hours. The life time in case of typical worn shape hammers was about 12 hours and the average time of a blowhole hammer was about 6.5 hours.

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Application of Copper Slag as Sand Substitute in SCP Pilot tests (SCP 현장시험시공을 통한 동슬래그의 모래대체재로서의 적용성 연구)

  • 천병식;정헌철;김경민
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.10a
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    • pp.613-620
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    • 2002
  • Sand Compaction Pile(SCP) is a soil improvement method that a sand charge is introduced into the pipe, and the pipe is withdrawn part away while the sand pile is compacted and its diameter is enlarged. The sand used in this method should be of good quality. In Korea, crushed stone and washed sea sand are used frequently in SCP. However, use of these materials is restricted because of environmental problem and deficiency of supply. In the copper smelting process, about 0.7 million tons of copper slag are produced in Korea. The range of particle size distribution of copper slag is from 0.15mm to 5mm, so it can be a substitute for sand, and the relatively high specific gravity compared with the sand, is its characteristic. Copper slag is hyaline and so stable environmentally that in foreign country, such as Japan, Germany etc., it is widely used in harbor, revetment and offshore structure construction works. Therefore, in this study, the several laboratory tests were peformed to evaluate the applicability of copper slag as a substitute for sand of SCP. From the mechanical property test, the characteristics of sand and copper slag were compared and analyzed, and from laboratory model test, the strength of composite ground was compared and analyzed by monitoring the stress and ground settlement of clay, SCP and copper slag compaction pile. Specially, this study focused on the application of copper slag as sand substitute in SCP pilot tests based on laboratory tests results.

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Aggregate Utilization Estimation of River Sand according to Typical Location of Main Stream of Nakdong-River (낙동강 본류의 대표위치별 하천모래의 골재 활용성 평가)

  • Park, Jae-Im;Bae, Su-Ho;Kwon, Soon-Oh;Kim, Chang-Duk;Lee, Seung-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3719-3725
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    • 2012
  • Due to the recent shortage of well-graded river sand resulting from a rapid growth of concrete construction, sea sand, crushed sand, and etc. are increasingly used instead. It is, however, well noted that non-washed sea sand leads to corrosion of the reinforcing steel in concrete, and thus eventually results in damage to concrete. Also, the crushed sand is not being widely used, since it is difficult to maintain the allowable amount of passing 0.08mm sieve and to adjust grading. On the other hand, because the fine sand of Nakdong-River has a poor grading but good quality as a fine aggregate for concrete, it is strongly needed to investigate the fine sand as an alternative fine aggregate. Thus, the purpose of this research is to evaluate the physical properties of the fine sand of Nakdong-River to utilize it actively as a fine aggregate. For this purpose, after the sand samples were collected according to typical location of main stream of Nakdong-River, the physical properties such as density in oven-dry condition, grading, unit volume mass, and etc. of them were estimated. It was observed from the test results that physical properties of the fine sand of Nakdong-River except grading were found to be excellent.

A Study on the Mechanical Properties of Mortar Using Steen Slag Fine Aggregate (제강슬래그 잔골재 사용 모르타르의 역학적 특성에 대한 고찰)

  • 문한영;유정훈;박영훈;강정용;정문철;송준혁
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.322-325
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    • 2003
  • Recently, as quality river aggregates like sands and gravels become scarce, use of crushed stones and sands, seashore sands, and seashore gravels is increasing abruptly. And, aggregates recycled from slags and waste concretes are used. However, since the converter slag easily expands and breaks due to free lime, differently from the blast-furnace slag, it is not suitable for use as concrete aggregates. Since the atomized steel slag aggregate has slippery surface and spherical shape, the mortar flowing characteristics improved as the atomized steel slag content increases, without regard to the aggregates coarseness and water/cement ratio. The flow characteristics loss rate of the mortar manufactured from steel slag aggregates was similar to that of the mortar manufactured from washed sand only. The compact strength of the mortar manufactured from coarse PS Ball were larger than that manufactured from washing sand only.

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Development of Model Equations for Strength Properties with Age in Concrete Pavement (재령에 따른 포장용 콘크리트의 강도특성 예측식 개발)

  • Yang, Sung-Chul;Kwon, Su-Ahn;Lim, Yu-Jin
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.6
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    • pp.35-43
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    • 2010
  • This study was carried out to find reliable relations between various concrete strength properties which are used as input data in concrete pavement design program. Concretes were made from different sources of coarse grained(granite, limestone and sandstone) and fine grained aggregates such as natural sand, washed sand and crushed sand. From strength test results, model equations were obtained based on the relation between strengths. For each coarse grained aggregate, models for compression-flexural strengths, compression-split tensile strengths, compressive strength-modulus and flexural-split tensile strengths with age were obtained. For concrete mixed with gneiss granite aggregates, concrete strengths were obtained from numerical mean values of concrete strengths mixed with fine grained aggregates. In addition models for concrete split tensile strengths and modulus values were provide by averaging numerically the estimated values obtained from the derived relationship and the experimental values. This is due to more scattered values of split tensile strengths and modulus values than other strength properties. Finally criteria for drying shrinkage strain as well as Poisson's ratio for concrete used in pavement were presented for all mixes with differed coarse grained aggregates.

The Effect of Combined Aggregates on Fluidity of the High Fluid Concrete Containing GGBFS (고로슬래그미분말을 혼입한 고유동콘크리트에서 골재조합이 콘크리트 유동성상에 미치는 영향에 관한 실험 연구)

  • Kim, Jae-Hun;Yoon, Sang-Chun;Jee, Nam-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.4
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    • pp.79-86
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    • 2003
  • The purpose of study is to offer base data for high fluid concrete mix property, as grasp effect of aggregate to reach much more effect for producing high fluid concrete. For this study, there are three types of combined aggregates, river sand + river aggregate(type A), river sand + crusted aggregate(type B), washed sea sand + crushed aggregate(type C) and take a factor, water-contents, water-binder ratio and S/a. And so, we had following conclusion, resulting application-ability of high fluid mortar by K-slump tester to use a handy consistency measuring instrument. And so, we had following conclusion, resulting application-ability of high fluid concrete by K-slump tester to use a handy consistency measuring instrument. 1) In cafe of regular water binder ratio, high fluid concrete suffered much effect of combined aggregates and water binder ratio. Range of water binder ratio by combined aggregates is w/b 0.4 downward(type A and B), w/b 0.35 downward(type C). 2) Water contents to need for producing high fluid concrete is minimum 170kg/$\textrm{m}^3$ without regard to combined aggregates. 3) The effect of S/a on high fluid concrete by combined aggregates is approximately S/a 50% (type A and B), s/a 50-55% (type C). 4) Consistency measuring of high fluid concrete by K-slump tester is possible and first indication value, high fluid concrete can be produced, is 6~10.5cm.

Strength and Modulus Relationship of Concrete for Rigid Pavement (포장용 콘크리트의 강도 및 탄성계수 상관관계식)

  • Yang, Sung-Chul;Park, Jong-Won
    • International Journal of Highway Engineering
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    • v.9 no.4
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    • pp.205-213
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    • 2007
  • Strength relationships are presented through experimental data from the concrete strength tests in this study. Various strength tests such as the compressive, flexural, and splitting tensile strength and the modulus of elasticity are included. An experimental work was performed to determine the various strength characteristics for various mix designs. Three different coarse aggregates such as granite, limestone, sandstone were used and included were fine aggregates such as natural sand, washed sand and crushed sand. Also included was cement amount as experimental variable. It was confirmed that each strength value with respect to curing time is to follow a typical strength development curve. With this somewhat reliable test results various strength relationships such as flexural strength-compressive strength, splitting tensile strength-compressive strength, modulus of elasticity-compressive strength, splitting tensile strength-flexural strength were analyzed through statistics. Experimental data were well fitted to the 0.5-power relationship of flexural strength and compressive strength which has been commonly accepted. The splitting tensile strength is expected to be best in the linear relationship from the flexural strength data. Finally splitting tensile strength was found to be proportional to the 0.87 power of the cylindrical compressive strength.

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