• Title/Summary/Keyword: cross-cutting

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A Numerical Simulation Model for the Face Milling Operation (수치해석법에 의한 면삭밀링 작업에서의 절삭력과 표면조도에 관한 연구)

  • 홍민성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.68-75
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    • 1995
  • The milling process is one of the most important metal removal processes in industry. Due to the complexities inherent to the cutter insert geometry and the milling cutter kinematics, these processes leave an analytically difficult to predict texture on the machined surface's hills and valleys. The instantaneous uncut chip cross sectional area may be estimated by the relative position between the workpiece and the cutter inserts. furthermore, since the cutting forces are proportional to the instantaneous uncut chip cross sectional area, the cutting forces in face milling operations can not be estimated easily. A new simulation program which is based upon the numerical method has been proposed to estimate the cutting force components, with the ability to predict the machined surface texture left by the face milling operation.

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Cutting Performance Evaluation of Non-Ground Cross-hole Type Milling Insert (Cross-hole Type 밀링용 비 연삭 인서트의 가공성능평가)

  • Park, Hwi-Keun;Kim, Taeck-Su;Lee, Sang-Min;Lee, Won-Suk;Choi, Yun-Seo;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.73-78
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    • 2011
  • The existent cutting insert have occupied most product of grinding style, because it has a problem of accuracy and manufacturing process. The product has a concept but development is difficult, because grinding and manufacturing by press are impossible. But by development and stabilization of a technology, preference of non-ground insert increases gradually. And then insert that grinding is impossible is developed availably as non-ground product by using developed equipment and software. In this paper reports some experimental results on the machining performance of non-ground Cutting inserts. Three kinds of Cutting inserts were manufactured without using grinding process. Machining experiments were carried out to compare the machining performance of non-ground inserts with that of ground ones. The experimental results indicate that the cutting forces and tool wear and surface roughnesses of machined surface of both ground and non-ground inserts are comparable.

A Study on the Cutting Resistance Characteristics of Hardended Steel according to Engagement Condition (물림조건에 따른 경화강의 절삭저항 특성에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.58-65
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    • 1996
  • This thesis is concerned with the study on the characteristics of the cutting resistance occurring in finish machining of hardened steels such as carbon tool steel and alloy tool steel by a ceramic tool with nose radius. For the purpose, the shape of cutting cross-section made at nose part of the tool was analyzed geometrically and the wear mechanism on the flank face of the ceramic tool is investigated. In order to investigate the characteristics of cutting resistance two categories of cutting conditions are suggested, along with geometrical analysis. One category includes the conventional cutting parameters such as feed and depth of cut, another containing new cutting parameters of thickness of cut and width of cut etc. Thickness of cut width of cut and area of undeformed chip section formed by the condition of engagement between workpiece and cutting tool are determined as the function of feed, depth of cut and nose radius of cutting too, And an effective approach angle is determined by depth of cut and nose radius.

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Shape Design of Guillotined Shear Cutters for Steel Pipes (강관의 Guillotine 전단날 형상 설계)

  • Cho Haeyong;Lee Sangmin;Lee Sungkil;Kim Yongyun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.2
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    • pp.105-112
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    • 2005
  • The guillotined cutting process for the pipe was studied in this paper. Until now guillotining mechanism can not be practically applied in the industries because of the deformation of sheared section around cutting area, the coarse sheared surface, and the burs. To find optimum shapes of blade, several types of blade were experimentally studied. The cutting force normal to the axial direction of the pipe was compared with the theoretical result based on the cutting energy. The experimental maximum cutting forces were very good agreement with the theoretical results. It also discussed that the design parameters of guillotining system such as the blade shape and the clearance between the blade and the die made effects to the deformation of the cutting cross section area. The results show that the guillotining method can be applicable to the pipe cutting system by optimizing the blade shape and the clearance between the blade and the die of the guillotined cutting system with respect to the sheared pipe material.

A Study on the Early Fracture Characteristics of Ceramic Tool for Carbon Tool Steel (탄소공구량에 대한 세라믹공구의 초기파손 특성에 관한 연구)

  • Kim, Kwang-Lae;Ryu, Bong-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.6
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    • pp.112-119
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    • 1995
  • Early fracture and cutting force of ceramic tool for hardened STC3 steel was investigated in this study. It was found that early fracture of ceramic tool was mostly occurred before normal wear was progressed beyond a critical cutting speed and normal wear was performed under the critical cutting speed. The relationships among critical cutting speed, which was a cause of early fracture, suggested cutting cross section, that is, maximum thickness of cut and width of cut, and cutting force were examined. The following conclusions were obtained: (1)Critical cutting speed showed a high value in the case of small maximum thickness of cut and large nose radius, but was not influenced by width of cut, (2)Principal, feed and radial force, respectively, showed the proportional value to constant cutting area, width of cut and maximum thickness of cut orderly, (3)Occurrence of early fracture was dependent upon radial force.

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In-process Estimation of Radial Immersion Angle Using Cutting Force in Face Milling

  • Kwon, Won-Tae;Park, Deokki
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.873-881
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    • 2002
  • In this paper, a on-line estimation method of the radial immersion angle using cutting force is presented. The ratio of cutting forces in feed and cross-feed directions acting on the single tooth at the immersion angle is a function of the immersion angle and the ratio of radial to tangential cutting force. It is found that the ratio of radial to tangential cutting force is not affected by cutting conditions and axial rake angle, which implies that the ratio determined by one preliminary experiment can be used regardless of the cutting conditions for a given tool and workpiece material. Using the measured cutting force during machining and predetermined ratio, the radial immersion ratio is estimated in process. Various experimental results show that the proposed method works within 5% error range.

On-line Simulaneous Identification of Immersion Ratio and Cutting Force Ratio using Cutting Forces in Face Milling (정면밀링에서 절삭력을 이용한 절입비와 절산력비의 실시간 추정)

  • 김명곤
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.91-98
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    • 2000
  • In this paper , presented is a method of on-line estimation of the radial immersion ratio and cutting force ratio using cutting force. When a tooth finishes sweeping, sudden drop of cutting forces occurs. These force drops are equal to the cutting forces that act on a single tooth at the swept angle of cut and can be obtained from cutting force signals in feed and crossfeed directions. The ratio of cutting forces in feed and cross-feed directions acting on the single tooth at the swept angle of cut is a function of the swept angle of cut and the ratio of radial to tangential cutting force. In the research, it is found that the ratio of radial to tangential cutting force is not affected by cutting conditions and axial rake angle. Therefore, the ratio of radial to tangential cutting force determined by just one preliminary experiment can be used regardless of the cutting conditions. Using the measured cutting forces, the radial immersion ratio is estimated along with the cutting force ratio at that immersion angle. Various experiments show that the radial immersion ratio and instantaneous ratio of the radial to tangential direction cutting force can be estimated by the proposed method very well.

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A Study on the Prediction of the Kerf Width Geometry and the Heat-affected zone in laser Cutting of the alloy Tool Steels(STD11) (합금공구강(STD11)의 레이저 절단에서 절단폭 형상 예측과 열 영향부에 관한 연구)

  • Cho, Y.M.;You, U.J.;Kim, J.D.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.10
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    • pp.130-137
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    • 1995
  • With the rapid growth of the die and mold, the new die making method has been developed. Especially, the laser is very useful, because it has a very fast cutting speed and is possible to manufacture complicated geometry. The quality of the laser cut is to be evaluated with respect to some characteristic quality parameters such as kerf width geometry, roughness and heat affected zone. This paper describes the laser cut characteristic(heat-affected zone) of the alloy tool steels(STD11) and the prediction of the kerf width genmetry by the FEM. On using the oxidation heat and laser beam, the prediction of kerf geometry is more accurate than that only by the laser beam. After laser cutting, the heat-affected zone is generated on the cutting cross section. The magnitude of hardness on the cutting cross section was similar to that of the heat treatment. It was possible to predict heat-affected zone by using the FEM program.

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The Effect of Elastic Therapeutic Taping on Lower Limb Kinematics during a Cross Cutting Movement from Landing in Subjects with Chronic Ankle Instability (탄력 테이핑이 만성 발목 불안정 환자의 착지 후 방향 전환 시 하지 관절 움직임에 미치는 영향)

  • Jo, Tae-Seong;Kim, Tack-Hoon;Choi, Houng-Sik;Roh, Jung-Suk
    • Journal of the Korean Society of Physical Medicine
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    • v.12 no.4
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    • pp.1-9
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    • 2017
  • PURPOSE: This study investigated the effect that an elastic therapeutic taping treatment given to patients with chronic ankle instability had on the vertical ground reaction force, center of pressure, and range of motion in the ankle, knee and hip joints, during a Cross-cutting movement from landing. METHODS: This study analyzed 12 able-bodied adults and 12 patients with chronic ankle instability classified by using the Cumberland tool in the motion analysis laboratory, Hanseo University. The experiment was conducted under two conditions elastic taping and no treatment. In order to analyze the difference between the groups. An independent t-test was performed at p>.01. RESULTS: Plying an elastic therapeutic taping to the patients with chronic ankle instability significantly decreased the range of joint motion in the inversion of the ankle joint, the flexion of the knee joint, and the flexion and internal rotation of the hip joint during a cross-cutting movement from landing in comparison with the able-bodied adults p<.01. This restriction in the range of motion decreased the center-of-pressure trajectory length of patients with chronic ankle instability p>.01. CONCLUSION: An elastic therapeutic taping treatment given to patients with chronic ankle instability causes ankle stability to increase during a cross-cutting movement from landing.

Quality Metrics of Cloud Service Based on Cross-cutting and SLA Specification Mechanism (Cross-cutting 기반의 클라우드 서비스 품질 메트릭 및 SLA 명세 기법)

  • An, Youngmin;Park, Joonseok;Yeom, Keunhyuk
    • Journal of KIISE
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    • v.42 no.11
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    • pp.1361-1371
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    • 2015
  • Depending on the increase amongst various cloud services, the technology of the Cloud Service Broker (CSB) to find the most appropriate services to meet the needs of cloud service consumers has emerged. In order to advance for cloud services to be used through the CSB, it is important to ensure the quality level that meets the demands of consumers through a negotiation process based on the Service Level Agreement (SLA). However, quality metrics of cloud services are different from each other based on the measurement scale, which represents the quality level, and the calculation for each type of cloud services. Therefore, it is necessary to analyze the variability of the quality of cloud services and establish a SLA model for ensuring and improving the level of quality. In this paper, we analyze the quality metrics for the specific type of cloud services by applying the cross-cutting concept and propose a Virtual SLA (VSLA) meta-model.