• Title/Summary/Keyword: crankshaft

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Fatigue and Vibration Analysis on Engine Parts (엔진 부품에 대한 피로 및 전동해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.321-325
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    • 2010
  • This study analyzes the results with the simulation of heat transfer, structural stress, fatigue and vibration on main parts of engine. The maximum temperature is shown by $300.73^{\circ}C$ on the upper part of piston with the heat transfer. Maximum total deformation or equivalent stress is shown by 65.31mm or 21364MPa respectively at the upper plane of piston with the structural analysis inclusive of heat transfer. The minimum life is shown by the cycle less than $10^7$ at the part of crankshaft with the fatigue analysis. The frequency with the maximum amplitude of deformation is shown by 14Hz. Maximum total deformation or equivalent stress is shown respectively by 93.99mm on the upper plane of piston or 42625MPa at the part connected with crack shaft and connecting rod at 14Hz. The durability of engine design can be verified by using the analysed result of this study.

Improvement based on Jansen mechanism in moving vehicles and exploration equipment sector. (이동차량 및 탐사용 장비 분야에서 Jansen 메커니즘을 통하여 정숙성/굴곡지 형 이동성능 개선에 관한 연구)

  • Park, Minjae
    • Proceeding of EDISON Challenge
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    • 2016.03a
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    • pp.516-517
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    • 2016
  • I use Jansen mechanism to reduce the unnecessary motion of car body and improve the motion performance capability in the rugged terrain To reduce the unnecessary motion, the positional variation of a main body of vehicle should be minimized. In order to reduce the change of height and control the speed at every moment when vehicle move, 16 legs or more are installed on a crankshaft and the paths of leg motions need to be considered in the rugged terrain. The vehicle will be optimized so that it produces a sufficient speed and torque for practical use. Finally, I designed proper body with Edison simulation. The simulation is good for beginners of mechanism design.

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Crank Angle Analysis

  • Gade, Svend;Hald, Jorgen
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.1040-1043
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    • 2001
  • This paper describes the principle behind Crank Angle Analysis, as implemented by Bruel & Kjaer in the Non-Stationary Spatial Transformation of Sound Fields (NS-STSF) system. The NS-STSF system combines a Time Domain Holography measurement on for example an engine with two simultaneously recorded Tacho signals. The Tacho signals provide the crankshaft angle and the RPM at the instant of each instantaneous output (snap-shot) from Time Domain Holography. As a result, the system allows precise analysis of the temporal and spatial relation between the acoustical emission (or the vibration pattern) and the mechanical events during an engine cycle. Some results from a measurement on a DaimlerChrysler engine are presented.

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A Study on the Axial Vibration Damper of the Marine Diesel Engine Shafting (선용(船用)디이젤기관축계(機關軸系)의 종진동감쇠장치(縱振動減衰裝置)에 관(關)하여)

  • Hio-Jung,Jeon
    • Bulletin of the Society of Naval Architects of Korea
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    • v.7 no.2
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    • pp.61-70
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    • 1970
  • Since there has been no analytical method to calculate principal dimensions of the axial vibration damper of marine diesel engine shaftings in design state, it has often happened to install the axial vibration damper after the ship's trial trip. In this paper a method to calculate the coefficient of equivalent damping of the axial vibration damper is introduced and with this value one can calculate fairy accurate vibrating amplitudes of the crankshaft that is fitted with an axial vibration damper, by using author's matrix methods.[1][2][3][4] A comparison of the calculated amplitudes with measured ones is shown and its result is fairy good, except values of the case where the damper nozzle is almost closed.

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Implementation of Engine power balance management system through the smart phone (스마트 폰을 통한 엔진파워밸런스 관리 시스템 구현)

  • Kim, Hwa-seon;Jang, Jong-wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.10a
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    • pp.515-517
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    • 2014
  • 엔진 부조(engine hesitation)의 원인을 추적함에 있어 가장 효과적인 점검방법 중의 하나가 엔진파워 밸런스(engine power balance)를 점검하는 것이다. 본 연구에서는 공회전 상태에서 4개의 실린더 폭발의 압력 편차로 인한 엔진 부조를 점검하기 위해 엔진 파워 밸런스를 점검하는 방법을 사용한다. 엔진의 부조는 네 개의 실린더의 회전 밸런스가 틀어졌기 때문이므로 실린더의 회전 밸런스 정보를 수집 분석하는 방법이 필요하다. 본 연구에서는 실린더의 엔진 회전수를 계산하기 위해 OBD-II와 무선 시스템인 블루투스 모듈을 이용하여 실시간으로 CKP 센서 정보를 수집하는 방법과 밸런스가 틀어진 실린더를 찾는 알고리즘을 제시하여 엔진 파워 밸런스를 조절 관리하는 시스템을 스마트 폰에 구현하고자한다.

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A Study on the Improvement of Operation Performance of Wet Bell Diving System in the Salvage Ship (고장 사례 분석을 통한 수중함용 디젤엔진 건전성에 관한 연구)

  • Choi, Woo-Suk;Min, Tae-Kyu;Kim, Byeong-Ho;Chang, Ho-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.8
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    • pp.98-106
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    • 2020
  • This study examined the integrity of diesel engines for underwater vessels through failure analysis, analyzed the causes of abnormal diesel engine stoppage during building and examined the integrity of secondary damages. The diesel engine stoppage was analyzed by checking the temperature change of the piston before and after the abnormality and checking the damage. In addition, in order to analyze the secondary damage caused by the explosion, the tensile and compressive stresses transmitted to the crankshaft, the core part of the diesel engine, were calculated, and the stress distribution was examined through finite element analysis, but the crankshaft was designed by safety. It was confirmed that there was no damage to the crankcase even when the diesel engine was taken out of the ship and closely inspected. The integrity of the crank shaft was verified in advance for the occurrence of diesel engine emergency shutdown accidents through this research result. Therefore, the inspection and restoration were carried out to the minimum extent, and the quality of diesel engines was secured. This study is expected to be used as a reference for ensuring soundness in any future review of diesel engine quality problems.

A Study on the Torsional Vibration Characteristics of Super Large Two Stroke Low Speed Diesel Engines with Tuning Damper (튜닝댐퍼를 갖는 초대형 저속 2행정 디젤엔진의 비틀림진동 특성에 관한 연구)

  • Lee, Don-Chool;Barro, Ronald D.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.1
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    • pp.64-75
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    • 2009
  • The shipbuilder's requirement for a higher power output rating has led to the development of a super large two stroke low speed diesel engines. Usually a large-sized bore engine ranging from $8{\sim}14$ cylinders, this engine group is capable of delivering power output of more than 100,000 bhp at maximum continuous rating(mcr). Other positive aspects of this engine type include higher thermal efficiency, reliability, durability and mobility. This plays a vital role in meeting the propulsion requirement of vessels, specifically for large container ships, of which speed is a primary concern to become more competitive. Consequently, this also resulted in the modification of engine parameters and new component designs to meet the consequential higher mean effective pressure and higher maximum combustion pressure. Even though the fundamental excitation mechanisms unchanged, torsional vibration stresses in the propulsion shafting are subsequently perceived to be higher. As such, one important viewpoint in the initial engine design is the resulting vibration characteristic expected to prevail on the propulsion shafting system(PSS). This paper investigated the torsional vibration characteristics of these super large engines. For the two node torsional vibration with a nodal point on the crankshaft, a tuning damper is necessary to reduce the torsional stresses on the crankshaft. Hence, the tuning torsional vibration damper design and compatibility to the shafting system was similarly reviewed and analyzed.

The Effects of MoS2 Addition on the Mechanical Properties of Fe-Cr-Mn-C-V P/M Alloy (MoS2 첨가에 따른 Fe-Cr-Mn-C-V계 소결합금의 기계적 특성 평가)

  • Kim, Geon-Hong;Yang, Hyun Seok;Kong, Man-Sik
    • Journal of Powder Materials
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    • v.21 no.4
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    • pp.294-300
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    • 2014
  • The connecting rod is one of the most important parts in automotive engines, transforming the reciprocal motion of a piston generated by internal combustion into the rotational motion of a crankshaft. Recent advances in high performance automobile engines demand corresponding technological breakthroughs in the materials for engine parts. In the present research, the powder metallurgy (P/M) process was used to replace conventional quenching and/or tempering processes for mass production and ultimately for more cost-efficient manufacturing of high strength connecting rods. The development of P/M alloy powder was undertaken not only to achieve the improvement in mechanical properties, but also to enhance the machinability of the P/M processed connecting rods. Specifically $MoS_2$ powders were added as lubricants to non-normalizing Fe-Cr-Mn-V-C alloy powder to improve the post-sintering machinability. The effects of $MoS_2$ addition on the microstructure, mechanical properties, and machining characteristics were investigated.

Development of Knocking discrimination and Engine balance Correction Algorithm of CRDI Engine ECU (CRDI 엔진 전자제어컨트롤러(ECU)의 노킹 판별 및 엔진 밸런스 보정 알고리즘 개발)

  • Kim, Hwa-Seon;Jang, Seong-Jin;Jang, Jong-Yug
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2012.05a
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    • pp.391-394
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    • 2012
  • Recently, for appling to industrial engines to CRDI diesel engine to meet enhanced emission regulatory standards in native and foreign, ECU that be controlled only automaker develop engine control algorithm that adjust injection timing and injection as user's need and use testing, verification for engine performance and emissions reduction. For development only CRDI diesel engine emulator, using CKP and CMP sensor performance property of CRDI engine control ECU input element, in this paper, there determine the diesel knocking and propose design methodology of engine balance correction algorithm design of the correction algorithm. And there propose efficient Improvement for fuel efficiency increasing and reduction of emissions.

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A theoretical investigation of misfiring effects on the crankshaft torsional vibration of diesel engine (디젤기관 착화실패가 크랭크축계 비틀림 진동에 미치는 환경의 이론적 고찰)

  • 전효중;임영복
    • Journal of Advanced Marine Engineering and Technology
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    • v.10 no.3
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    • pp.94-106
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    • 1986
  • Since the oil shock of '70s the engine makers have developed new types of diesel engine with low fuel consumption. There is an obvious tendency towards the use of poorer quality fuels, such as the residual oil from chemical processes of refinery. The shaft driving generators is also widely adopted on behalf of the auxiliary diesel engines, which are driving on the expensive diesel oil and have high fuel oil consumption rates, and some mania propulsion diesel engines are equipped with reduction gear systems to get better propulsive efficiency by slower propeller revolutions. The propulsion shafting system equipped with the shaft driving generator or the geared diesel engine shafting system has flexible couplings, and it requires extensive investigations of the torsional vibration and torque fluctuation in order to ensure the acceptable operation range in service. The characteristics of misfiring must be especially examined for the high viscosity fuels to be used. Both torsional vibration and fluctuating torque resulted from misfiring, should be examined for thier effects on the flexible coupling and propulsion shafting system. This paper is to investigate and solve the above mentioned problems which must be predicted on the design-stage of marine propulsion shafting system. A computer program is developed to calculate the indicated diagram, fluctating torque and torsional vibration for both normal and misfiring conditions.

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