• Title/Summary/Keyword: crack-repair

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The Effects of Welding Conditions on Allowable Heat Input in Repair Weld of In-Service Pipeline

  • Kim, Y.P.;Baek, J.H.;Kim, W.S.;Bang, I.W.;Oh, K.H.
    • International Journal of Korean Welding Society
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    • v.1 no.2
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    • pp.30-35
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    • 2001
  • Nowadays, repair welding on in-service natural gas pipeline is a matter of primary concern of gas company. The main purpose of this study is to investigate the effects of welding conditions on the allowable heat input for crack-free welds and welds without burn-through onto in-service natural gas pipeline. First of all, single pass weld bead on plates of the various thickness was deposited to evaluate the penetration of weld metal, the depth of heat affected zone and the hardness of repair weld under various welding conditions. Also, finite element analysis has been conducted to validate experimental results of bead-on plate welds and to develop appropriate model for repair welding. The welding experiments of bead-on-plate weld confirmed the influence of plate thickness, heat input and welding process on safety. And, the finite element model was demonstrated by comparing experimental results. The agreement between the computed and measured values was shown to be generally good. Therefore, It is possible to predict the safety of repair welding under various welding conditions with experimental results and finite element analysis model.

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Analytic Hierarchical Procedure and Economic Analysis of Pneumatic Pavement Crack Preparation Devices

  • Park, JeeWoong;Cho, Yong K.;Wang, Chao
    • Journal of Construction Engineering and Project Management
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    • v.5 no.2
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    • pp.44-52
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    • 2015
  • Various approaches have been used in crack preparations and each of the approaches has advantages and disadvantages. Although the routing method has been widely used and seems to be the best approach among the approaches, it is not a complete solution for crack preparation. This paper compares and evaluates a pneumatic crack cleaning device (CCD) developed by Robotics and Intelligent Construction Automation group at Georgia Tech, over existing devices. Surveys were conducted to discover factors that affect the performance of crack/joint preparation work. Then, data for such information were collected via field tests for devices such as router, heat lancer, air blower and CCD. Performed field test results and follow-up interviews demonstrated that the utilization of CCD has potential to offer improvements in productivity, safety, and maintenance cost. An analytic hierarchical procedure (AHP) and economic analyses were conducted. The AHP analysis considered three factors including safety, quality and productivity while the economic analyses examined the alternatives in various ways. The results indicated that the CCD was ranked first and second for the AHP analysis and economic analysis, respectively. In conclusion, the field tests and results revealed that the utilization of CCD achieved satisfactorily in performance, quality, safety and control, and showed that it has high potential in crack cleaning practice.

Crack Propagation Analysis by the FRANC3D (FRANC3D에 의한 균열진전해석)

  • 김종수;장희석
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1997.10a
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    • pp.50-54
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    • 1997
  • To trace crack propagation process in cracked structure is very important thing in view of maintenance and repair of the structure. But it is a little troublesome work due to the continuous remesh work, because a new crack tip is formed in each propagation step. It is more difficult if it should be studied in the three dimensional region. By the way, lately the CFG(Cornell Fracture Group) makes the crack propagation analysis in three dimensional problems possible by developing a new code for them. The use of the code will be expected to spread widely. So a brief introduction of the contents of the code via the theorems used and numerical examples is the purpose of this paper.

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Fatigue Assessment of Butt Joint with Weld Defect in Steel Bridge (강교 용접 결함부의 피로평가)

  • Juhn, Gui Hyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.1
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    • pp.98-107
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    • 1998
  • There are many weld defects such as surface crack, lack of fusion, and imcomplete penetration in the butt joint of the existing steel bridges. The crack-like defects may significantly reduce the fatigue life of the structure. This paper presents the procedure and the results of the fatigue assessment of the butt joints with weld defect in the existing steel girder bridge. The butt joints with imcomple penetration were instrumented with strain gages to determine the stress histogram under normal traffic. Based on the measured stress histogram the crack propagation analyses were performed for the fatigue assesment. By using the suggested procedure and methodology, one can decide the time of periodic inspection and the necessity of repair of the butt joints with serious weld defects in the existing steel bridge.

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Fatigue Life Assessment of Steel Bridge Butt Joint Weld with Defects (강교량 맞대기용접 결함부의 피로수명 평가)

  • Baek, Yeong Nam;Jang, Yeong Gwon
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.204-204
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    • 2000
  • There are many weld defects such as surface crack, lack of fusion, and incomplete penetration(IP) in the butt joint weld of the existing steel bridges. The crack-like defects may significantly reduce the life of the structure. This paper presents the procedure and the results of the fatigue life assessment of the butt joints with weld defects in the existing steel girder bridge. The butt joint welds with incomplete penetration were instrumented with strain gages to determine the stress histogram under normal traffic. Based on the measured stress histogram the crack propagation analysis were performed for the fatigue life assessment. By using the suggested procedure and methodology, one can decide the time of periodic inspection and the necessity of repair of the butt joint welds with serious weld defects in the existing steel bridge. (Received October 1, 1999)

Fatigue Life Assessment of Steel Bridge Butt Joint Weld with Defects (강교량 맞대기용접 결함부의 피로수명 평가)

  • 백영남;장영권
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.77-85
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    • 2000
  • There are many weld defects such as surface crack, lack of fusion, and incomplete penetration (IP) in the butt joint weld of existing steel bridges. The crack-like defects may significantly reduce the fatigue life of the structure. This paper presents the procedure and the results of the fatigue life assessment of the butt joints with weld defects in the existing steel girder bridge. The butt joint welds with incomplete penetration were instrumented with strain gages to determine the stress histogram under normal traffic. Based on the measured stress histogram the crack propagation analysis were performed for the fatigue life assessment. By using the suggested procedure and methodology, one can decide the time of periodic inspection and the necessity of repair of the butt joint welds with serious weld defects in the existing steel bridge.

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Correlation analysis of traffic and crack in concrete lining (교통량과 콘크리트 라이닝 균열 상관관계 분석)

  • Gyu-Phil Lee
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.5
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    • pp.345-355
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    • 2023
  • An analysis of covariance and Pearson correlation coefficient were performed to identify the relationship between both variables: traffic volume and crack. For this, it was carried out to analyse 216 tunnel inspection/diagnosis results with respect to the traffic. As a result, it has been proven that traffic volume and cracks in concrete linings are highly correlated. Therefore, it is recommended to consider traffic volume in planning of preemptive maintenance such as crack repair, etc.

Effect of Micro-Cracks on Chloride Ions Penetration of Concrete II: Examination of Critical Crack Width (미세균열이 콘크리트의 염소이온 침투에 미치는영향 II: 임계 균열폭의 고찰)

  • Yoon, In-Seok
    • Journal of the Korea Concrete Institute
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    • v.19 no.6
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    • pp.707-715
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    • 2007
  • The vulnerability of concrete to its environment is significantly dependent on the fact that concrete is a porous material. For well-consolidated and well-cured concrete, its service life is a very long and an entrance of aggressive substance might be only pores. However, for cracked concrete, cracks should be preferential channel for the penetration of aggressive substance such as chloride ions. The effect of crack on chloride penetration depends on its size for example, crack width and crack depth. The purpose of this study is examining the effect of crack width and crack depth on chloride penetration. In order to visualize chloride penetration via cracks, RCM (rapid chloride migration) testing is accomplished. Crack width is examined using an optical microscope and CMOD value is used to estimate average crack width. From the examination on the trend of chloride diffusion coefficients of concrete specimens with various crack widths, a critical crack width and a critical crack depth are found out.

A Study on the Performance Evaluation of Repair Material and Method for Reinforced Concrete Structure by tong Term Exposure Experiment (장기폭로실험에 의한 철근콘크리트 구조물 보수재료 · 공법의 성능평가에 관한 연구)

  • Kim Moo-Han;Kim Yong-Ro;Kim Jae-Hwan;Ho Jang-Jong;Cho Bong-Suk
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.659-666
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    • 2004
  • In this study, for the establishment of the performance evaluation methods and the quality control standard of durability recovery method, the quantitative exposure data by long term exposure test under the coast and air environment is accumulated and analyzed. Investigating and evaluating the result of exposure test during 18 months of exposure age under the coastal and normal atmosphere environment, micro crack, swelling and spatting of surface coating material crack of repair standards of repair material and method through continuous exposure test in the future.

Root Cause Analysis and Structural Integrity Evaluation for a Crack in a Reactor Vessel Upper Head Penetration Nozzle (원자로 상부헤드 관통노즐 균열에 대한 원인분석 및 건전성 평가)

  • Lee, Kyoung-Soo;Lee, Sung-Ho;Lee, Jeong-Seog;Lee, Jae-Gon;Lee, Seung-Gun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.9 no.1
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    • pp.56-61
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    • 2013
  • This paper presents the results of integrity assessment for the cracks happened in reactor vessel upper head penetration nozzles. The crack morphology for a boat sample from crack area was analyzed through microscope. The stress condition including weld residual stress around crack was analyzed using finite element analysis. From the results of crack morphology and stress condition, the crack was concluded as primary water stress corrosion cracking. The integrity of the cracked nozzle was assessed by the methodology provided in ASME Section XI. According to the assessment results, the remaining life of the cracked nozzle was 1.43 yrs. and the plant decided to repair it.