• Title/Summary/Keyword: crack sensor

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The Evaluation of Surface Crack in Paramagnetic Material by FEF Technique (FEF 탐상법을 이용한 상자성체 표면결함 평가)

  • Kim, Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.5
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    • pp.532-537
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    • 2004
  • FEF(Focused Electromagnetic Field) technique was newly developed that is based on the induction principle exciting electromagnetic field. The technique consists of an induction wire and a sensor for detecting electromagnetic field, and is applied in a non-contact mode. In this study, the technique was applied to the evaluation of EDM slits in some conductive materials - aluminum alloy, stainless steel and Inconel alloy. The voltage in the non-defect region is depended upon the measurement lift-off. The voltage signals on defects are measured with peak values, and the peak values changed with the depth of defects. The voltage distributions for all conductive materials are the same trend.

Influence of solvent on the nano porous silica aerogels prepared by ambient drying process (상압건조 나노다공성 실리카 에어로젤에 대한 용매의 영향)

  • Ryu, Sung-Wuk;Kim, Sang-Sig;Oh, Young-Jei
    • Journal of Sensor Science and Technology
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    • v.15 no.5
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    • pp.371-377
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    • 2006
  • Nano porous, transparent silica aerogels monoliths were prepared under ambient drying (1 atm, $270^{\circ}C$) condition by the combination of sol-gel process and surface modification with subsequent heat treatment. Three kinds of solvent, n-hexane, n-heptane and xylene, were selected in the point view of low surface tension and vapor pressure in order to restrain a formation of cracks during drying. Crack-free silica aerogels with over 93 % of porosity and below $0.14g/cm^3$ of density were obtained by solvent exchange and surface modification under atmosphere condition. Optimum solvent was confirmed n-heptane among these solvents through estimation of FT-IR, TGA, BET and SEM. Modified silica aerogel exhibited a higher porosity and pore size compare to unmodified aerogels. Hydrophobicity was also controled by C-H and H-OH bonding state in the gel structure and heat treatment over $400^{\circ}C$ effects to the hydrophobicity due to oxidation of C-H radicals.

Fiber optic smart monitoring of concrete beam retrofitted by composite patches

  • Kim, Ki-Soo;Chung, Chul;Lee, Ho-Joon;Kang, Young-Goo;Kim, Hong
    • Structural Engineering and Mechanics
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    • v.17 no.3_4
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    • pp.347-356
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    • 2004
  • In order to extend the lifetime of buildings and civil infrastructure, patch type fibrous composite retrofitting materials are widely used. Retrofitted concrete columns and beams gain stiffness and strength, but lose toughness and show brittle failure. Usually, the cracks in concrete structures are visible to the naked eye and the status of the structure in the life cycle is estimated through visual inspections. After retrofitting of the structure, crack visibility is blocked by retrofitted composite materials. Therefore, structural monitoring after retrofitting is indispensable and self diagnosis method with optical fiber sensors is very useful. In this paper, we try to detect the peel out effect and find the strain difference between the main structure and retrofitting patch material when they separate from each other. In the experiment, two fiber optic Bragg grating sensors are applied to the main concrete structure and the patching material separately at the same position. The sensors show coincident behaviors at the initial loading, but different behaviors after a certain load. The test results show the possibility of optical fiber sensor monitoring of beam structures retrofitted by the composite patches.

Fielding a Structural Health Monitoring System on Legacy Military Aircraft: a Business Perspective

  • Bos, Marcel J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.6
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    • pp.421-428
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    • 2015
  • An important trend in the sustainment of military aircraft is the transition from preventative maintenance to condition based maintenance (CBM). For CBM, it is essential that the actual system condition can be measured and the measured condition can be reliably extrapolated to a convenient moment in the future in order to facilitate the planning process while maintaining flight safety. Much research effort is currently being made for the development of technologies that enable CBM, including structural health monitoring (SHM) systems. Great progress has already been made in sensors, sensor networks, data acquisition, models and algorithms, data fusion/mining techniques, etc. However, the transition of these technologies into service is very slow. This is because business cases are difficult to define and the certification of the SHM systems is very challenging. This paper describes a possibility for fielding a SHM system on legacy military aircraft with a minimum amount of certification issues and with a good prospect of a positive return on investment. For appropriate areas in the airframe the application of SHM will reconcile the fail-safety and slow crack growth damage tolerance approaches that can be used for safeguarding the continuing airworthiness of these areas, combining the benefits of both approaches and eliminating the drawbacks.

An Experimental Study on the Automation of Semi-Hot-Air Coffee Roasting Process (반열풍식 커피 로스터기의 로스팅 과정 자동화 구현을 위한 실험적 연구)

  • Choi, Ho-Man;Namkung, Hwang;Kim, Dong-Won;Park, Chang Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.687-695
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    • 2015
  • An experimental study on the automation of the coffee roasting process was conducted. For this study, a temperature sensor, controllers, and motors were added to a manually operated coffee roaster. The temperature, time, and exhausting damper control were selected as the control parameters. The thermocouple measurements were severely influenced by the thermocouple size and location of the roaster. As a result, the standard thermocouple size and location of the roaster were experimentally set to show a similar trend of temperature change by using a previously installed thermometer. A standard roasting process was chosen through repeated roasting experiments and the advice of a roasting expert. The automation of the roasting process was successfully executed using temperature criteria, such as the bean input and first and second crack occurrence, and by controlling the exhausting damper opening time. The control parameters and roaster skills can be used for similar types of roasters for process automation.

Modeling of a Scan Type Magnetic Camera Image Using the Improved Dipole Model

  • Hwang Ji-Seong;Lee Jin-Yi
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1691-1701
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    • 2006
  • The scan type magnetic camera is proposed to improve the limited spatial resolution due to the size of the packaged magnetic sensor. An image of the scan type magnetic camera, ${\partial}B/{\partial}x$ image, is useful for extracting the crack information of a specimen under a large inclined mag netic field distribution due to the poles of magnetizer. The ${\partial}B/{\partial}x$ images of the cracks of different shapes and sizes are calculated by using the improved dipole model proposed in this paper. The improved dipole model uses small divided dipole models, the rotation and relocation of each dipole model and the principle of superposition. Also for a low carbon steel specimen, the experimental results of nondestructive testing obtained by using multiple cracks are compared with the modeling results to verify the effectiveness of ${\partial}B/{\partial}x$ modeling. The improved dipole model can be used to simulate the LMF and ${\partial}B/{\partial}x$ image of a specimen with complex cracks, and to evaluate the cracks quantitatively using magnetic flux leakage testing.

PZT Sensor-based Structural Health Monitoring for CFRP Laminated Concrete Structures (CFRP 보강 콘크리트 구조물의 PZT센서 기반 구조 건전성 모니터링)

  • Ryu, Sung-Chan;Kim, Ju-Won;Lee, Chang-Gil;Park, Seung-Hee;Park, Sun-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.5
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    • pp.72-78
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    • 2010
  • A CFRP (Carbon Fiber-Reinforced Plastic) strengthening method is being very widely used to increase the load-carrying capacity of host structures, especially for bridges. However, not only flexure and shear failures but debonding failure also might occur in CFRP strengthened concrete structures. The CFRP debonding failure would cause a collapse accident of the host structure. Therefore, real-time health monitoring about the CFRP bonding condition is strongly required. In this study, a feasibility of the impedance-based damage detection method using PZT sensors is investigated through a series of experimental study monitoring both concrete cracks and CFRP debonding defects.

Distribution of Acoustic Emission Parameters during Load Holding for CNG Vehicle Fuel Tank (CNG 연료탱크의 내압상승시 발생하는 음향방출 변수들의 분포)

  • Jee, Hyun-Sup;Lee, Jong-O;Ju, No-Hoe;Lee, Jong-Kyu;So, Cheal-Ho
    • Korean Journal of Materials Research
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    • v.21 no.11
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    • pp.623-627
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    • 2011
  • This is a study on the distribution of acoustic emission parameters during a burst test for a type-II CNG vehicle fuel tank. A resonant AE sensor with a central frequency of 150 kHz was attached to the composite materials in the center of the fuel tank. The pressure was increased from 30 to 100% of the expected burst pressure and was maintained for 10 minutes at each level. Damage at 70% of expected burst pressure occurred by various damage mechanisms including fiber breakage and delamination, while that of below 60% only occurred by matrix crack initiation and growth. The count, duration and rise time of the AE signal at 60% of the expected burst pressure are distributed below 500, 5000 ${\mu}s$ and 300 ${\mu}s$, respectively. Then, at above 70% they increased with pressure by superimposing of individual AE signal generated at a nearby place. These results confirmed that the analysis of the distribution of AE parameters is an effective tool for estimating damage of a CNG fuel tank.

Interfacial Evaluation and Microfailure Sensing of Nanocomposites by Electrical Resistance Measurements and Wettability (전기저항측정법 및 젖음성을 이용한 나노복합재료의 미세파손 감지능 및 계면물성 평가)

  • Park, Joung-Man;Kwon, Dong-Jun;Shin, Pyeong-Su;Kim, Jong-Hyun;Baek, Yeong-Min;Park, Ha-Seung
    • Composites Research
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    • v.30 no.2
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    • pp.138-144
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    • 2017
  • Damage sensing of polymer composite films consisting of poly(dicyclopentadiene) p-DCPD and carbon nanotube (CNT) was studied experimentally. Only up to 1st ring-opening polymerization occurred with the addition of CNT, which made the modified film electrically conductive, while interfering with polymerization. The interfacial adhesion of composite films with varying CNT concentration was evaluated by measuring the wettability using the static contact angle method. 0.5 wt% CNT/p-DCPD was determined to be the optimal condition via electrical dispersion method and tensile test. Dynamic fatigue test was conducted to evaluate the durability of the films by measuring the change in electrical resistance. For the initial three cycles, the change in electrical resistance pattern was similar to the tensile stress-strain curve. The CNT/p-DCPD film was attached to an epoxy matrix to demonstrate its utilization as a sensor for fracture behavior. At the onset of epoxy fracture, electrical resistance showed a drastic increase, which indicated adhesive fracture between sensor and matrix. It leads to prediction of crack and fracture of matrix.

Study on Establishment of a Monitoring System for Long-term Behavior of Caisson Quay Wall (케이슨 안벽의 장기 거동 모니터링 시스템 구축 연구 )

  • Tae-Min Lee;Sung Tae Kim;Young-Taek Kim;Jiyoung Min
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.5
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    • pp.40-48
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    • 2023
  • In this paper, a sensor-based monitoring system was established to analyze the long-term behavioral characteristics of the caisson quay wall, a representative structural type in port facilities. Data was collected over a period of approximately 10 months. Based on existing literature, anomalous behaviors of port facilities were classified, and a measurement system was selected to detect them. Monitoring systems were installed on-site to periodically collect data. The collected data was transmitted and stored on a server through LTE network. Considering the site conditions, inclinometers for measuring slope and crack meters for measuring spacing and settlement were installed. They were attached to two caissons for comparison between different caissons. The correlation among measured data, temperature, and tidal level was examined. The temperature dominated the spacing and settlement data. When the temperature changed by approximately 50 degrees, the spacing changed by 10 mm, the settlement by 2 mm, and the slope by 0.1 degrees. On the other hand, there was no clear relationship with tidal level, indicating a need for more in-depth analysis in the future. Based on the characteristics of these collected database, it will be possible to develop algorithms for detecting abnormal states in gravity-type quay walls. The acquisition and analysis of long-term data enable to evaluate the safety and usability of structures in the event of disasters and emergencies.