• Title/Summary/Keyword: crack propagation rate

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Relationship Between the Initiation and Propagation of SCC and the Electrochemical Noise of Alloy 600 for the Steam Generator Tubing of Nuclear Power Plants

  • Kim, Y.S.;Nam, H.S.;Kwon, Y.H.;Kim, S.W.;Kim, H.P.;Chang, H.Y.
    • Corrosion Science and Technology
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    • v.9 no.2
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    • pp.57-66
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    • 2010
  • Since nuclear power plants are being operated under high temperature and high pressure, on-line monitoring technique to detect corrosion could be more effective than off-line method in shut-off period. In this operating condition, electrochemical noise method may be suitable to monitor the corrosion. This paper aims the analysis on the relation between the cracking and electrochemical noise signal of Alloy 600 under U-bending. When electrochemical noise monitoring technique was used during SCC test, it was judge to be obvious that if cracks generate, its generation can be detected by electrochemical current noise. Cracking-related noise was defined as the noise showing 5~10 times greater than the average value of background noise bands. On the base of crack noise, crack initiation time was determined. From SCC test and electrochemical noise monitoring in $25^{\circ}C$, 0.1 M $Na_2S_4O_6$ solution (Reverse U-Bended Alloy 600 SE+), average crack initiation time was obtained as 9,046 seconds and from its initiation time, it could be defined that net crack propagation rate is the crack length divided by ${\Delta}T$(= total test period - crack initiation time). Therefore, average net crack propagation rate was obtained to be $1.18{\times}10^{-9}\;m/s$.

Fatigue Crack Initiation and Propagation From Two Micro Hole Defects (두개의 미소원공결함에서의 피로크랙발생과 전파에 관한 연구)

  • Song, Sam-Hong;Bae, Joon-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.842-849
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    • 1997
  • The aim of this study is an investigation of the interaction of two micro hole defects affecting fatigue crack initation life and propagation behavior. The locatio of two micro hole defects was considered as an angle of alignment and the distance between the centers of two micro hole defects. The fatigue cracking behavior is experimented under bending. When micro defects are located close to each other, the fatigue crack initiation lives are varied with their relative locations. In the experiments, the area of local plastic strain strongly played a role in the fatigue crack initiation lives. Therefore we introduce a parameter which contains the plastic deformation area at stress concentrations and propose a fatigue crack initiation life prediction curve. In addition, the directions and propagation rates of fatigue cracks initiated at two micro hole defects are studied experimentally.

A Study on the Propagation Behaviour of the Fatigue Cracks in Rolled Steel Plates (압연강판(壓延鋼板)의 피로균열(被虜龜裂) 전파거동(傳播擧動)에 대(對)한 연구(硏究))

  • C.S.,Kang
    • Bulletin of the Society of Naval Architects of Korea
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    • v.12 no.2
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    • pp.43-58
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    • 1975
  • There are many reports on fatigue crack of metallic materials but most of them relate crack propagation rate to stress intensity factor. The problem of crack propagation is not yet clarified, especially the bridge between micro and macro phenomena In this experiment rotating bending fatigue tests have been carried out with smoothed specimen of rolled steel plates including 0.2% carbon under application of three stress conditions to investigate the slip band and the crack propagation behaviour. The results obtained are as follows; 1) The length of cracks which have grown at initial crack tips can be expressed as follows; $l=Ae^{BNr}$(A,B: constant, $N_r$: cycle ratio) $\frac{dl}{dN}=\frac{AB}{N_f}{\cdot}e^{BNr}$($N_f$:fatigue life) 2) The ratio of slipped grain number to total grain number is $S_f=7{\sigma}-5.6$-5.6{\sigma}_c$($\sigma$: stress amplitude) (${\sigma}_c$: fatigue limit) 3) When the fatigue process transfers from Stage I to Stage II, the crack which propagates into specimen changes its direction from that of the maximum shear stress to the direction of perpendicular to principal stress and this is same in the circumferential direction of specimen. the crack propagation behaviors of both sides of a crack are different each other when they approach to the grain boundary.

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Behavior of fatigue crack propagation for the deep non-through radial holed notch specimens (深孔 非貫通노치材의 疲勞크랙 傳播擧動에 관한 硏究)

  • 송삼홍;원시태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1327-1334
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    • 1988
  • In this study rotating bending fatigue tests have been carried out with the deep non-through radial holed notch specimens of low carbon steels(SM 22C). It is investigated that the behaviors of surface and interior fatigue crack propagation and the variations of the shape of the cracked surface on the magnitude of bending stresses. The Obtained results are summarized as follows. (1) The relations between [Crack length] and [Cycle ratio] are expressed by following eq. in the 0.1~0.6 range of N/ $N_{f}$ long[ crack length] = A + B [N/ $N_{f}$ ] In case of surface crack length, values of A and B are uniformed independent upon the magnitude of bending stress, but those are variable according to the magnitude of bending stress for interior crack length. (2) The following eq. is derived on the surface crack propagation rate, bending stress and surface crack length. (dl/dN)=(3.94*10$^{-12}$ ).sigma.$^{4.54}$l (3) Under small stress, interior crack propagation rate increase with the interior crack growth but it decrease for large stress. (4) The shape of cracked surface depends upon the magnitude of bending stress. Under small stress fatigue crack propagates as an semi-ellipse with semi-major axis of surface crack length with semi-major axis of interior crack length for large stress.s.

Fatigue Crack Growth Rate Equation by Crack Closure (균열닫힘현상을 고려한 피로균열전파식)

  • 김용수;강동명;신근하
    • Journal of the Korean Society of Safety
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    • v.6 no.4
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    • pp.81-87
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    • 1991
  • We propose the crack growth rate equation which will model fatigue crack growth rate behavior such that constant stress amplitude fatigue crack growth behavior can be predicted. Constant stress amplitude fatigue tests are conducted for four materials under three stress ratios of R=0.2, R=0.4 and R=0.6. Materials which have different mechanical properties i.e. stainless steel, low carbon steel, medium carbon steel and aluminum alloy are used. Through constant stress amplitude fatigue test by using unloading elastic compliance method, it is confirmed that crack closure is a close relationship with fatigue crack propagation. We describe simply fatigue crack propagation behavior as a function of the effective stress intensity factor range ($\Delta$ $K_{eff}$=U .$\Delta$K) for all three regions (threshold region, stable region). The fatigue crack growth rate equation is given by da / dN=A($\Delta$ $K_{eff}$­$\Delta$ $K_{o}$ )$^{m}$ / ($\Delta$ $K_{eff}$­$\Delta$K) Where, A and m are material constants, and $\Delta$ $K_{o}$ is stress intensity factor range at low $\Delta$K region. $K_{cf}$ is critical fatigue stress intensity factor.actor.

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Behavioral Characteristics of Fatigue Cracks in Small Hole Defects Located on Opposite Sides of the Shaft Cross Section

  • Sam-Hong;Il-Hyuk;Jeong-Moo
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.4
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    • pp.36-42
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    • 2004
  • The shaft with the circular cross section has symmetric structural combination parts to keep the rotating balance. Hence the crack usually initiates from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using a rotary bending tester and the specimen with symmetric defects in circular cross section. The characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section were examined. We also observed the internal crack using the oxidation coloring method and investigated the fatigue behavior using the relationship between the surface crack and the internal crack. As a result, the fatigue life of symmetric cracks was reduced by 35% compared to that of a single crack. We examined the characteristics of fatigue behavior of elements with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range that were obtained from an approximation method.

Steady State Crack Propagation Behavior in a Piezoelectric Strip Bonded to Elastic Materials (탄성체에 접합된 압전 스트립에서의 균열 전파 거동)

  • Gwon, Sun-Man;Choe, Hyo-Seung;Lee, Gang-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.283-290
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    • 2002
  • In this paper, we consider the dynamic electromechanical behavior of an eccentric Yoffe permeable crack in a piezoelectric ceramic strip sandwiched between two elastic orthotropic materials under the combined anti-plane mechanical shear and in-plane electrical loadings. Fourier transforms are used to reduce the problem to the solution of two pairs of dual integral equations, which are then expressed to a Fredholm integral equation of the second kind. The initial crack propagation orientation for PZT-5H piezoceramics is predicted by maximum energy release rate criterion.

An Experimental Study on the Fatigue Crack Propagation Behavior Under Mixed-Mode Single Overload (혼합모드 단일과대하중 하의 피로균열 전파거동에 관한 실험적 연구)

  • Song, Sam-Hong;Lee, Jeong-Moo;Hong, Suck-Pyo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.119-124
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    • 2003
  • In this study, retardation behavior of fatigue crack under single overloading of the mixed mode I+II state was experimentally investigated. To produce single overload in the mixed mode I+II state, the compact tension shear (CTS) specimen and loading device were used. The propagation tests for fatigue crack were performed under mode I loading overloading afterwards. We examined the observed deformation aspects, variation of fatigue life and crack propagation rate, and the aspects of retardation behavior from tests. The retardation effect of mixed-mode single overload on fatigue crack propagation behavior was smaller than that of mode I single overload. It has been confirmed that the retardation behavior did not immediately appear and the retardation length was short when the component of mixed-mode overload was changed.

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Effects with the Variation of Single Overload mode on Propagation Behavior of Fatigue Crack (단일과대하중의 작용모드 변화가 피로균열의 전파거동에 미치는 영향)

  • 송삼홍;이정무;신승만;홍석표;서기정
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1508-1512
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    • 2003
  • In this study, retardation behavior of fatigue crack under single overloading of the mixed mode state was experimentally investigated. To produce single overload in the mixed mode I+II state, the compact tension shear (CTS) specimen and loading device were used. The propagation tests for fatigue crack were performed under mode I and mixed-mode loading overloading afterwards. We examined the observed deformation aspects, the variation of fatigue life and crack propagation rate, and the aspects of retardation behavior from tests. The retardation effect of mixed-mode single overload on fatigue crack propagation behavior was smaller than that of mode I single overload. Also the loading modes of variable and constant amplitude loads have influence on the retardation behavior of fatigue cracks.

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