• Title/Summary/Keyword: crack length

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Fatigue behavior of Cr-Mo-V steel at high temperature for turbines -Propagation characteristics of high cycle fatigue crack- (터빈용 Cr-Mo-V강의 고온 환경변화에 따른 피로거동-고사이클 피로균열의 전파특성-)

  • Song, Sam-Hong;Kang, Myung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.69-76
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    • 1997
  • The rotating bending fatigue tests were performed using the specimens taken from Cr-Mo-V steel, widely sued in thermal power plant turbines, at various temperatures such as room temperature, 300 .deg. C, 425 .deg. C and 550 .deg. C. The characteristics of fatigue crack propagation were examined and analyzed by using fracture mechanics parameter. The plastic replica method was also applied in order to measure the crack length on the basis of serial observation of fatigue crack propagation behavior on the defected specimen surface. The fatigue crack propagation behavior of Cr-Mo-V steel was investigated within the frame work of elastic-plastic fracture mechanics. The propagation law of fatigue crack is obtained uniquely by using the term .sigma. $^{n}$ sub a/where .sigma. $_{a}$ is the service stress, a is the crack length and n is a constant. The values of constant n are nearly equal to 2.48, 2.60 and 8.61 at room temperature, 300 .deg. C and 425 .deg. C.

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Back-Face Strain Compliance Calibration for the Four-Point Bend Specimen

  • Huh, Yong-Hak;Song, Ji-Ho
    • Journal of Mechanical Science and Technology
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    • v.14 no.3
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    • pp.314-319
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    • 2000
  • Back-face strain compliance (BFS compliance) for the four-point bend specimen has been calibrated for various crack length ratios. Finite element technique was employed to simulate four-point loading and calculate back-face strain of the bend specimen. The numerically determined strain variation along the back face indicates that the sensitivity to gage placement increases with crack length and back-face strain at the gage length less than O.2W, where W is the width of the bend specimen, can be measured within 5% deviation of the maximum BFS. Non-dimensional back-face strain compliance, -E'BCW, was calibrated with FE analysis and experiment. The experimentally determined compliance indicates good agreement with the numerical compliance and can be expressed as a function of crack length ratio.

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Dynamic Fatigue Behavior of Alumina Ceramics (알루미나 세라믹스의 동적피로거동)

  • 이홍림;이규형;박성은
    • Journal of the Korean Ceramic Society
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    • v.34 no.10
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    • pp.1053-1059
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    • 1997
  • The dynamic fatigue behavior of alumina ceramics was observed at room temperature using four point bending system. The dynamic fatigue fracture strength and the dynamic fatigue lifetime were observed as a function of crosshead speed and the notch length. The notched specimen showed the smaller deviation in dynamic fatigue fracture strength than the unnotched specimen. The crack growth exponent n and the material constant A of the notched specimen could be represented as functions of the notch length. Fracture strength of the specimen calculated from the notch length, when the notch length was regarded as the crack size, was in good agreement with the measured 4 point bending strength. Fracture surface of the specimen showed the different fracture modes according to the crosshead speed. The four point flexural strength, fracture toughness, Young's modulus and Weibull modulus of the alumina were measured as 360 MPa, 3.91 MPa.m1/2, 159GPa, 17.64, respectively.

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Probabilistic Simulation for Extraction of Reliability Design Data (설계자료 추출을 위한 확률 시뮬레이션)

  • 김선진
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.29 no.2
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    • pp.152-161
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    • 1993
  • This paper deals with the effect of spatial distribution of material properties on its statistical characteristics and numerical estimation method of reliability of fatigue sensitive structures with respect to the fatigue crack growth. A method is proposed to determine experimentally the probability distribution functions of material parameters of Paris law. da/dN=C(ΔK/K sub(0) ) super(m), using stress intensity factor controlled fatigue tests. The result with a high tensile strength steel shows that the distribution of the parameter m is approximately normal and that of 1/C, is a 3-parameter Weibull. The main result obtained are : (1) The theoretical autocorrelation of the resistance, 1/C, to fatigue crack growth are almost same for different lengths. (2) The variance decreases with the increasing a averaging length. When spatial correlation length is very small. the variane decreases significantly were the averaging length. (3) The probability distribution of load cycles or the number for a crack to reach a certain length can be estimated using these functions by simulation of non-Gaussian(expecially Weibull) Stochastic Process.

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An experimental study on fatigue performance of cryogenic metallic materials for IMO type B tank

  • Lee, Jin-Sung;You, Won-Hyo;Yoo, Chang-Hyuk;Kim, Kyung-Su;Kim, Yooil
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.5 no.4
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    • pp.580-597
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    • 2013
  • Three materials SUS304, 9% Ni steel and Al 5083-O alloy, which are considered possible candidate for International Maritime Organization (IMO) type B Cargo Containment System, were studied. Monotonic tensile, fatigue, fatigue crack growth rate and Crack Tip Opening Displacement tests were carried out at room, intermediate low ($-100^{\circ}C$) and cryogenic ($-163^{\circ}C$) temperatures. The initial yield and tensile strengths of all materials tended to increase with decreasing temperature, whereas the change in elastic modulus was not as remarkable. The largest and smallest improvement ratio of the initial yield strengths due to a temperature reduction were observed in the SUS304 and Al 5083-O alloy, respectively. The fatigue strengths of the three materials increased with decreasing temperature. The largest increase in fatigue strength was observed in the Al 5083-O alloy, whereas the 9% Ni steel sample showed the smallest increase. In the fatigue crack growth rate test, SUS304 and Al 5083-O alloy showed a decrease in the crack propagation rate, due to decrease in temperature, but no visible improvement in da/dN was observed in the case of 9% Ni steel. In the Crack Tip Opening Displacement (CTOD) test, CTOD values were converted to critical crack length for the comparison with different thickness specimens. The critical crack length tended to decrease in the case of SUS304 and increase for the Al 5083-O alloy with decreasing temperature. In case of 9% Ni steel, change of critical crack length was not observed due to temperature decrease. In addition, the changing material properties according to the temperature of the LNG tank were analyzed according to the international code for the construction and equipment of ships carrying liquefied gases in bulk (IGC code) and the rules of classifications.

Prediction d Fatigue Growth Behavior of Short Cracks (짧은 균열의 피로성장거동예측)

  • 최용식;우흥식;한지원
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.47-53
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    • 1993
  • The growth of short cracks can be well described in terms of the effective stress intensity factor range, which is calculated on the base of crack closure. The relation between the crack opening SIF and crack length is determined from the experimental results. The crack opening SIF of short cracks, Kop, can be predicted from the crack opening SIF at threshold of long crack, Kop.L. The growth rate of short cracks at notch root can be predicted from the crack opening SIF of short cracks, Kop, and the growth equation of long cracks in region II.

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Control of Shrinkage Cracking of Cement Composites with Different Length Mixture of PVA Fibers (서로 다른 길이의 PVA 섬유 혼합에 따른 시멘트 복합체의 균열제어 특성)

  • Won, Jong-Pil;Kim, Myung-Kyun;Park, Chan-Gi;Kim, Wan-Young;Park, Kyoung-Hoon;Jang, Chang-Il
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.405-408
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    • 2006
  • The purpose of this study was to determine the optimum length distribution of hybrid PVA(Poly vinyl alcohol) fiber. To produce blended PVA fiber length, first the length distribution of PVA fiber in the cement composites were identified in an experimental study based on simplex lattice design. Among the different length distributions investigated, fiber length was found to have statistically significant effect on plastic shrinkage cracking of cement composites. Subsequently, Complex analysis techniques were used to devise an experimental program that helped determine the optimum combinations of the selected fiber length distribution based on plastic shrinkage crack. The optimum blended PVA length ratio was 0.0146% 4mm fiber, 0.0060% 6-mm fiber, 0.0285% 8-mm fiber, and 0.0209% 12-mm fiber.

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Evaluation of Crack Length and Thickness Effects of Fracture Specimen using Damage Mechanics (손상역학에 근거한 파괴시편의 균열길이와 두께 영향 평가)

  • Chang Yoon-Suk;Lee Tae-Rin;Choi Jae-Boong;Seok Chang-Sung;Kim Young-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.116-123
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    • 2006
  • During the last two decades, many researchers investigated influences of stress triaxiality on ductile fracture for various specimens and structures. With respect to a transferability issue, the local approach reflecting micro-mechanical specifics is one of effective methods to predict constraint effects. In this paper, the applicability of the local approach was examined through a series of finite element analyses incorporating modified GTN (Gurson-Tvergaard-Needleman) and Rousselier models as well as fracture toughness tests. To achieve this goal, fracture resistance (J-R) curves of several types of compact tension (CT) specimens with various crack length, with various thickness and with/without 20% side- grooves were estimated. Then. the constraint effects were examined by comparing the numerically estimated J-R curves with experimentally determined ones. The assessment results showed that the damage models might be used as useful tool for fracture toughness estimation and both the crack length and thickness effects should be considered for realistic structural integrity evaluation.

The Behavior of Tensile Fracture for Al/CFRP Hybrid Composite Material (Al/CFRP 하이브리드 복합재료의 인장파괴거동)

  • Kang, Ji-Woong;Kwon, Oh-Heon;Ryu, Jin-Gyu
    • Journal of the Korean Society of Safety
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    • v.24 no.2
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    • pp.23-29
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    • 2009
  • The hybrid composite materials are recently used in many field as an advanced material due to their high resistance to fracture. However, hybrid composite materials have several problems, especially delamination, compared with homogeneous materials such as an aluminum alloy, etc. In this study, we carried out the tensile test to study the tension failure appearances and tensile ultimate strength of CFRP/Al/CFRP hybrid composite materials. The CFRP material used in the experiment is a commercial material known as CU175NS in unidirectional carbon prepreg. Also Al/CFRP/Al hybrid composites with three kind length of a single edge crack were investigated for the relationship between an aluminium volume fraction and a crack length. The crack length was measured by a traveling microscope under a universal dynamic tester. Futhermore the stress intensity factor behavior was examined according to a volume fraction and an initial crack length ratio to a width.

A Study on Plastic Zone at the Crack Tip under Cyclic Loading by FEM (유한요소법을 이용한 피로하중을 받는 균열선단의 소성영역크기에 대한 연구)

  • Kim, Kyung-Su;Shim, Chun-Sik;Lee, Wook-Jae;Cho, Hyung-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.151-154
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    • 2002
  • In this paper, the effect of the crack growth length on the plastic zone size at the crack tip and the crack growth lives of the DENT specimen under constant amplitude cyclic loading were studied. The plastic zone size was calculated by nonlinear static method in commercial finite element analysis program, MSC/NASTRAN and the crack growth lives were also calculated by using compliance function considering geometric shape in MSC/FATIGUE. The calculated plastic zone size increased proportional to the crack length. And comparison of calculated plastic zone size and crack growth lives with the experimental results shows a good agreement.

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