• Title/Summary/Keyword: crack growth stress ratio

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An Evaluation on the Fatigue Strength Characteristics for the Shot Peening Spring Steel at Low Temperature (숏피닝 가공재의 저온 피로 강도 평가)

  • 박경동;권오헌
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.1-7
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    • 2003
  • In this study, CT specimens were prepared from spring steel(SPS5) processed shot peening. The fatigue crack growth tests were carried out in the environment of the room temperature md low temperature at $25^{\circ}C$, $-30^{\circ}C$, $-50^{\circ}C$, $-70^{\circ}C$ $-100^{\circ}C$ and $-150^{\circ}C$ in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range ΔKth in the early stage of fatigue crack growth (Region I) and stress intensity factor range $\Delta$K in the stable of fatigue crack growth (Region II) were decreased in proportion to descend temperature. It was shown that the fatigue resistance characteristics and fracture strength at low temperature are considerable higher than those of mom temperature in the early stage and stable of fatigue crack growth region.

A Study on the Fatigue Crack Growth Behavior of 9% Ni Steels (9% Ni강의 피로균열진전거동에 관한 연구)

  • Shim, Kyue-Taek;Kim, Jae-Hoon;Lee, Kwan-Hee;Ahn, Byung-Wook;Kim, Young-Kyun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.167-172
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    • 2008
  • This study is to evaluate the fatigue crack growth characteristics for base metals and welded metal of 9% Ni steels. Since this material has very excellent fracture toughness at low temperature, it has been widely used for inner walls of LNG storage tank. These materials to compare fatigue crack growth (FCG) behaviour are treated with heat by the method of quenching and tempering (QT), and quenching, lamellarizing and tempering (QLT). FCG tests using compact temsion (CT) specimen under stress ratio R=0.1, 0.5, and constant load are carried out. K-increasing tests are conducted by the standard test method described in ASTM E 647. To investigate the effect of welded metal on the crack growth rate, the locations of notch tip were chosen at the center of welded metal and heat affected zone (HAZ). Form the results, FCG rate has almost same tendency according to stress ratio, base and welded metal, the locations of welded metal. FCG rate of welded metal is somewhat faster than base metal. Also scanning electron microscope (SEM) is used to observe the striation of the fractured surface after fatigue crack tests.

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Analysis of Inclined Crack Extension in Orthotropic Solids Under Biaxial Loading (2축하중을 받는 직교이방성체내 경사균열진전의 해석)

  • Lim, Won-Kyun;Choi, Seung-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.993-1000
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    • 2002
  • The objective of this work is to develop the capability to analyze accurately the mixed-mode propagation of a crack in composite structures with elastic orthotropic material stiffness properties and anisotropic material strength characteristics. In order to develop the capability to fully analyze fracture growth and failure in anisotropic structures, we examined the fundamental problem of mixed mode fracture by carrying out the analysis on orthotropic materials with an inclined crack subject to biaxial loading. Our goal here is to include an additional term in the asymptotic expansion of the crack tip stress field and to show that the direction of crack initiation can be significantly affected by that term. We employ the normal stress ratio theory to predict the direction of crack extension. It is shown that the angle of crack extension can be altered by horizontal loads and the use of second order term in the series expansion is important f3r the accurate determination of crack growth direction.

Fracture Criterion and Fatigue Crack Growth Behavior of Rail Steel Under Mode I & Mixed Mode Loading (단일 및 혼합모드 하중하에서의 레일강의 파괴조건 및 피로균열진전거동)

  • Kim, Jung-Kyu;Lee, Jong-Sun;Kim, Chul-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.1039-1047
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    • 1999
  • It is necessary to evaluate the fatigue behavior of rail steel under the multi-axial stress state to assure the railway vehicle's safety. For this purpose, the stress analysis to investigate the crack initiation criteria, static failure and fatigue behavior under mixed-mode are performed. The stress analysis results show that the initiation of the transverse fissure depends on the maximum shear stress below the surface. For the mixed mode, the fatigue crack growth behavior which is represented by the projection crack length and comparative S.I.F, ${\Delta}K_v$, shows the more conservative results. Also, its rate is lower than that of the case of the mode I, and this difference decreases with increasing the stress ratio, R.

Effect of Stress Waveform on Corrosion Fatigue Crack Propagation in High Strength Steels-the Role of Anodic Dissolution Mechanism (고장력강의 부식피로균열전파에 미치는 하중파형의 영향과 양극용해기구의 역할)

  • 하회석;이성근
    • Journal of Ocean Engineering and Technology
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    • v.7 no.1
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    • pp.147-155
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    • 1993
  • The effect of stress waveforms on corrosin fatigue and the role of dissolution mechanism in 3NilCr steel and 20Ni maraging steel have been investigated in aerated 3% NaCl solution and synthetic seawater under sinusoidal, triangular, square, positive sawtooth, negative sawtooth, and trapezoidal stress waveforms with open circuit at frequency of 1Hz and stress ratio of 0.1. The crack growth rates under square waveform were substantially lower than under sinusoidal and triangular waveforms, but the crack growth rates under sinusoidal waveform were slightly higher under triangular waveform. For a given frequency the growth rates under the positive sawtooth waveform are higher than those under the negative sawtooth waveform. The fatigue crack growth rates of most specimens were in good agreement with the values calculated by the model based on the dissoultion mechanism.

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A Study on the Characteristics of Fatigue Crack Growth of A516 Steel for Pressure Vessel at Low Temperatures (압력용기용 A516강의 저온피로크랙전파특성에 관한 연구)

  • Park, Kyung-Dong;Ro, Tae-Young;Kim, Young-Dae;Kim, Hyung-Ja;Son, Jae-Yun
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.108-113
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    • 1999
  • In this study, CT specimens were prepared from ASTM A516 Gr. 65 which was used for pressure vessel plates for moderate and lower temperature service. Fatigue crack growth test was carried out in the environment of low temperature of $10^{circ}C, -10^{circ}C, -30${circ}C\;and\;-50^{circ}C$ and in the range of stress ratio of R=0.05 and 0.3 by means of opening mode displacement. Based on these test results, the characteristics from temperature and stress ration were shown as follows. 1) As the stress ratio, R increased da/dN and ${Delta}K$ of 2nd stage gradually decreased. And as R decreased, the effect of temperature became greater and greater. 2) As the temperature descended, da/dN decreased on a certain ${Delta}K$, and ${Delta}K$ did in a same da/dN. And the stress ratio, R exerted greater influence at the lower temperature. 3) The fatigue crack growth constant, m increased at $10^{circ}C$ and $-10^{circ}C$, snd decreased at $-30^{circ}C$ and $-50^{circ}C$ following the increment of stress ratio R. And m increased along with the reduction of temperature greatly decreased at $-30^{circ}C$ to come close to two(2).

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Effect of Stress Ration on Fatigue Crack Propagation Behavior of Pressure Vessel Steel SA516-Grade70 at Higt Temperature. (원자로 압력용기용 강의 고온피로특성에 미치는 응력비의 영향)

  • 박경동;정찬기;김정호
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.5
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    • pp.1108-1114
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    • 2001
  • The fatigue crack propagation behavior of the SA516-Grade 70 steel which is used for pressure vessels was experimentally examined under the condition of at room temperature, $150^{\circ}C$, $250^{\circ}C$ and $370^{\circ}C$ with stress ration of R=0.1 and 0.3. The fatigue crack propagation rate , da/dN, related with the stress intensity factor range, $\vartriangle$N, was influenced by the stress ration within the stable growth of fatigue crack(Region II) with an increase in $\vartriangle$N. The resistance to the fatigue crack growth at high temperature is higher in comparison with that at room temperature, and the resistance attributed to the extent of plasticity-induced by compressive residual stress according to the cyclic loads. Fractographic examinations revels that the differences of the fatigue crack growth characteristics between room and high temperatures are mainly explained by the crack and oxide-induced by high temperature.

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Fatigue Crack Propagation Behavior in Butt Weldment of SA106 Gr.C Main Steam Pipe Steel

  • Kim, Eung-Seon;Jang, Chan-Su;Kim, In-Sup
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.92-97
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    • 1996
  • The fatigue crack propagation behavior in SA106 Gr.C main steam pipe weld joint was investigated in air environment. Crack growth rate tests were conducted on base metal and weld metal at load ratio of 0.1 and 0.3 and at frequency of 10Hz. The fatigue crack growth rates of the base metal and the weld metal were above the ASME reference line and the fatigue crack propagation rate of the weld metal was higher than those of the base metal. Fatigue crack growth rate increased with increasing the load ratio and the effect of the load ratio was more significant in the weld metal. The post weld heat treatment increased the fatigue crack growth rates of the base metal by reducing compressive residual stress and decreased those of the weld metal by reducing weld defects.

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Effect of Peening on Low Temperature Fatigue Strength Behavior of STABILIZER BAR in Suspension Material (현가장치 STABILIZER BAR의 저온피로강도에 미치는 쇼트피닝의 영향)

  • Jung, Jae-Wook;Park, Keyoung-Dong
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.353-358
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    • 2004
  • We got the following characteristics from fatigue crack growth test carried out in the environment of room temperature and low temperature at $25^{circ}C$, $-60^{circ}C$, $-80^{circ}C$, and $-100^{circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. And there is a difference between shot peened specimen and unpeened specimen. The purpose of this study is to predict the behavior of fatigue crack propagation as one of fracture mechanics on the compressive residual stress. Fatigue crack growth rate of shot peened metal was lower than that of unpeened metal. The compressive residual stress made an impact on tension and compression of the plasticity deformation in fatigue crack plasticity zone. That is. the constrained force about plasticity deformation was strengthened by resultant stress, which resulted from plasticity deformation and compressive residual stress in the process of fatigue crack propagation.

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A Study on the Stress Ratio effect of Metal Matrix Composites on Fatigue Crack Growth Behavior (금속기복합재료의 피로균열성장거동에 대한 응력비 영향에 관한 연구)

  • Choi, Yong-Bum;Huh, Sun-Chul;Yoon, Han-Ki;Park, Won-Jo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.155-160
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    • 2002
  • Metal matrix composites had generated a lot of interest in recent times because of significant in specific properties. It was also highlighted as the materials of frontier industry because strength, heat-resistant, corrosion-resistant, wear-resistant were superiored. In this study the strength properties of $Al_{18}B_4O_{33}/AC4CH$ were represented mixing the binder of $Al_2O_3$ and $TiO_2$. It was also fabricated by squeeze casting. $Al_{18}B_4O_{33}/AC4CH$ was fabricated at the melt temperature of $760^{\circ}C$ the perform temperature of $700^{\circ}C$ and mold temperature of $200^{\circ}C$ under the pressure of 83.4MPa and observed SEM. Fatigue crack growth rate tests on compact tension specimen(half-size) of thickness 12.5mm were conducted by using sinusoidal waveform. Compact tension specimens(half-size) were used and fatigue crack growth rate da/dN and stress intensity factor range ${\Delta}K$ were analyzed concerning to the R value of 0.1 and 0.05. In order to find out the value of ${\Delta}K$, load amplitude constant method was applied by the standard fatigue testing method describes in ASTM E647-95a. As the results of this study, Fatigue crack growth rate increased with in creasing the load ratio, Consequently, At equivalent stress intensity factors, the fatigue crack growth rates in MMC were faster than those of AC4CH alloy. then the fatigue life and the fatigue crack growth rate was investigated using scanning election microscopy(SEM)

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