• Title/Summary/Keyword: crack growth length

Search Result 242, Processing Time 0.03 seconds

The Fracture Study of SCC of Al - Alloy for Marine Structures (해양구조물용 알미늄 합금의 SCC에 의한 파괴연구)

  • 김귀식
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.19 no.1
    • /
    • pp.79-84
    • /
    • 1983
  • The test specimen, designated the double cantilever beam, was employed for a fracture mechanics study of stress corrosion cracking (SCC) of type 5083 Al-alloy in seawater. Stress intensities for this DCB specimen were calculated by using compliance, strain energy release rate and relation between stress intensity and strain energy release rate. Analytical expression for compliance as a function of crack length was obtained by applying beam theory. It was investigated that the polarization potentials affected the growth rate and surface of stress corrosion cracking. The results are as follows, The critical stress intensity was 134.81-148.38kg/mm super(3/2) and K sub(Ii) under polarization potentials was 75.92-145.78kg/mm super(3/2). The minimum stress corrosion crack growth rate was occurred at-987mV SCE. Insoluble compound on $\beta$ phase was looked into through SCC. The greater anodic potential is, the larger insoluble compound on $\beta$ phase becomes.

  • PDF

平面應力 破壞靭性値 擧動에 관한 硏究

  • 송삼홍;고성위;정규동
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.11 no.3
    • /
    • pp.376-385
    • /
    • 1987
  • In this study, the plane stress fracture toughness and Tearing modulus are investigated for various crack ratios using the J integral. To evaluate the J integral and Tearing modulus, both experiments and estimation are used. The thickness of the low carbon steel specimens that is used in the experiments is 3mm. The type of specimen that is considered in the study is center-cracked-tension one. The measurements of crack length are performed by unloading compliance method. In the estimation of crack parameters such as the J integral and load line displacement, the Ramberg and Osgood stress strain law is assumed. Then simple formulas are given for estimating the crack parameters from contained yielding to fully plastic solutions. Obtained results are as follows; (1) When the crack ratio is in the range of 0.500 - 0.701, the plane stress fracture toughness is almost constant regardless of crack ratios. (2) The fracture toughness (J$\_$c/) and Tearing modulus (T) obtained are J$\_$c/=28.51kgf/mm, T=677.7 for base metal, J$\_$c/=31.85kgf/mm, T=742.0 for annealed metal. (3) Simpson's and McCabe's formulas which consider crack growth in estimating J integral are shown more conservative J and lower T than Rice's and Sumpter's. (4) Comparison of the prediction with the actual experimental measurements by Simpson's formula shows good agreement.

Study on the Fatigue Crack Behavior by the Stress Intensity Factor and AE Parameters (응력확대계수와 음향방출 변수를 이용한 피로균열 거동 연구)

  • Yoon, Dong-Jin;Jeong, Jung-Chae;Park, Phi-Lip;Kim, Ki-Bok;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.20 no.5
    • /
    • pp.412-423
    • /
    • 2000
  • By using the relation between stress intensity factor and AE parameter, new approach method for assessing the crack length and detectability of crack was proposed. Laboratory experiment was carried out to identify AE characteristics of fatigue cracks for compact tension specimen. The relationship between a stress intensity factor and AE signals activity as well as conventional AE parameter analysis was discussed. As a result, the features of specific parameter such as the length of crack growth the AE energy, the AE peak amplitude, and the cumulative AE hits, showed the almost same trend in their increase as the number of fatigue cycle increased. From the comparisons of peak amplitude and AE energy with stress intensity factor, it was verified that the higher stress intensity factors generated AE signals with higher peak amplitude and a larger number of AE counts. If we can get more reliable database for the relation between AE parameters and stress intensity factor, this approach will provide a good information for evaluating both the existence of crack and the minimum detectable size of crack.

  • PDF

Fracture Resistance Characteristics of SA516-Gr.70 Steel Plate for RCS Piping Elbow and Support Skirt (원자로 냉각재배관 엘보우 및 서포트 스컷트용)

  • Son, Jong-Dong;Lim, Man-Bae
    • Journal of the Korean Society of Safety
    • /
    • v.21 no.4 s.76
    • /
    • pp.49-54
    • /
    • 2006
  • The evaluation of elastic-plastic fracture characteristic was investigated in ferrite steel SA 516- Gr70 used for reactor coolant piping elbow and support skirt of pressure vessels. This paper describes the effect of temperature on J-R curve characteristic of this material. The elastic-plastic fracture mechanics parameter J is obtained with unloading compliance method. The test method were analyzed according to ASTM E 813-89 and E 1152-89. Unloading compliance $J_{IC}$ tests were performed on 1 CT specimens at varied temperatures from $25^{\circ}C$ to about $400^{\circ}C$ using a high temperature extensometer. At all temperature, valid $J_{IC}$ measurements could be made and $J_{IC}$ decreased with increasing temperature. SEM fractography schematically illustrates microvoid initiation, growth and coalescence at the tip of a preexisting crack.

A Study on the Fatigue Life Prediction of Solder Joints under Thermal Cyclic Loading (온도사이클을 받는 Solder Joint의 피로수명에 관한 연구)

  • 김진기;이순복
    • Journal of the Korean Institute of Telematics and Electronics A
    • /
    • v.31A no.12
    • /
    • pp.44-55
    • /
    • 1994
  • This study is to apply the theory of fatigue fracture to solder joints under thermal cyclic loading and predict life of solder joint to failure. A 62Sn-36Pb-2Ag solder was used in this study. Tensile tests were preformed at temperatures of 15.dec. C, 50.dec. C and 85.dec. C in order to find terms of crack length "a". plastic strain range ""${\Delta}{\varepsilon}_p$" and temperature "T". Solder joint under thermal cyclic loading was analyzed by FEM. this FEM analysis together with the crack growth rate will provide the capability of the fatigue life prediction of solder joints and enhance the reliability od solder joint.

  • PDF

Fractographic Analysis Method of Fatigue Fracture Surface under Program and Random Loading for Aluminum Alloy (알루미늄 합금의 랜덤하중 하에서 발생한 피로파면 해석 방법)

  • 김상태;최성종;양현태;이희원
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.12
    • /
    • pp.2055-2060
    • /
    • 2003
  • Striation is a typical pattern observed on the fatigue fracture surface and the spacing is known to correspond to a macroscopic fatigue crack growth rate, and many models for the predict in the formation of such striation have been proposed. However, these theories and methods can't be applied under random loading spectrum. In this study, the fatigue tests were carried out on aluminum alloy under random loading spectrum. The fatigue fracture surfaces were observed in the scanning electron microscope (SEM) and great quantities of SEM micrographs were synthesized and saved in computer system. The space and morphology of several large-scale striations, which are expected to from at the relatively greater load range in loading block, were observed. The crack length for each loading blocks was decided in consideration of regularity and repetition of those striations. It is shown that the applicability of fractographic methods on the fatigue fracture surface under random loading spectrum.

Finite Element Analysis for Cracks in Rubber Bonded to a Rigid Material (강체와 접합된 고무의 균열에 대한 유한요소해석)

  • 김창식;임세영
    • Computational Structural Engineering
    • /
    • v.7 no.2
    • /
    • pp.111-120
    • /
    • 1994
  • Cracks in rubber bonded to a rigid material such as steel are analyzed with the aid of a mixed finite element technique. Firstly the weak form is derived for finite element analysis of an incompressible material, and the Mooney-Rivlin form is assumed for the constitutive modeling of rubber. The numerical results from finite element analysis is examined to confirm the accuracy and convergence of solution by way of comparison to other numerical results. The interpretation of the J-integral for large elastic deformation as the energy release rate is confirmed, and the J-integral is calculated for varing crack length. The crack growth stability is discussed using the result of finite element analysis.

  • PDF

Static fatigue failure of the rotating optical disc (회전 중 원심력에 의한 광디스크의 피로 파손)

  • Hwang, Hyo-Kune;Kim, Nam-Woong;Dan, Byung-Ju;Kim, Jong-Man;Kim, Wae-Yeul;Lee, Jin-Woo
    • Proceedings of the KSME Conference
    • /
    • 2004.04a
    • /
    • pp.150-155
    • /
    • 2004
  • The base material of optical disc is the amorphous polymer, polycarbonate. So crack growth on the rotating optical disc could happen by the static centrifugal force. This phenomenon is called static fatigue. Today's CD-R disc drive is being operated over 10,000 RPM. This is increasing the possibility of the disc fracture when operating. In this reason, new method to measure the static fatigue threshold quality and the way to calculate the threshold J-integral value and the safe crack length of the optical disc are studied. Finally the environmental effect to optical disc is also studied in this paper.

  • PDF

Evaluation of the Stress Corrosion Cracking Behavior of Inconel G00 Alloy by Acoustic Emission (음향 방출에 의한 인코넬 600 합금의 응력 부식 균열 거동 평가)

  • Sung, Key-Yong;Kim, In-Sup;Yoon, Young-Ku
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.16 no.3
    • /
    • pp.174-183
    • /
    • 1996
  • Acoustic emission(AE) response during stress corrosion cracking(SCC) of Inconel 600 alloy has been monitored to study the AE detectability of crack generation and growth by comparing the crack behavior with AE parameters processed, and to evaluate the applicability as a nondestructive evaluation(AE) by measuring the minimum crack size detectable with AE. Variously heat-treated specimens were tensioned by constant extension rate test(CERT) in various extension rate to give rise to the different SCC behavior of specimens. The AE amplitude level generated from intergranular stress-corrosion cracking(IGSCC) is higher than those from ductile fracture and mechanical deformation, which means the AE amplitude can be a significant parameter for distinguishing the An source. AE can also provide the effective means to identify the transition from the small crack initiation and formation of dominant cracks to the dominant crack growth. Minimum crack size detectable with AE is supposed to be approximately 200 to $400{\mu}m$ in length and below $100{\mu}m$ in depth. The test results show that AE technique has a capability for detecting the early stage of IGSCC growth and the potential for practical application as a NDE.

  • PDF

A Study on Fracture Bahavior of Composite Material Subjected to Simultaneous Deformation Mode (연립변형모드 구성된 복합재료의 파괴역학적 거동에 관한 연구)

  • 김상철
    • Magazine of the Korea Concrete Institute
    • /
    • v.9 no.3
    • /
    • pp.179-187
    • /
    • 1997
  • 콘크리트는 여러 구성 성분들이 불규칙적인 배열을 이루어 형성된 복합재료이지만, 과거에는 이 재료를 하나의 단종재료로 간주하여 해석하였기 때문에, LEFM에서 사용되는 파괴인성계수만으로는 콘크리트의 파괴역학적 접근이 어렵다는 것 이외에는 파괴인성계수들의 크기의존성에 대한 이유라든가, 실험을 통해서 관측된 구조물 두께 방향으로의 서로 다른 깊이의 균열 진행 현상에 대해서는 설명하기가 어려웠다. 따라서 본 연구는 콘크리트를 하나의 복합재료로써 각각의 구성요소들이 차지하고 있는 체적비 및 배열상의 효과를 고려하여 복합재료의 파괴거동을 해석하고, 구성재료의 수와 파괴인성계수와의 상관관계를 분석하였다. 각각의 구성요소들을 연립변형모드( SD mode)로 배열시킨 조건에서 복합재료역학개념에 입각하여 해석한 결과, 일반적으로 실험이나 비선형파괴역학 해석과 같이 하중-변위곡선 상단부에서 비선형 거동이 관측되었다. 또한 임계응력확대계수( $K_IC$)나 파괴에너지($G_r$)는 구성원의 수나 보의 크기에 대해서 거의 무관한 값을 나타내지만, 임계군열선단개구변위 ($CTOD_c$)는 크기에 영향을 받음을 보여 주었다. 균열의 진행속도는 균열이 진행될수록 감소하며, 파괴인성이 작은 구성원에서부터 균열이 발생되어 결과적으로 보의 두께 방향으로 서로 다른 크기의 균열길이가 생성됨이 관측되었다.