• Title/Summary/Keyword: crack growth length

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Statistical Analysis of Fatigue Crack Growth Properties for Silicon Carbide Particles Reinforced Metal Matrix Composites ($SiCp/A\ell$ 6061 복합재료의 피로균열진전특성에 관한 통계학적 해석)

  • 권재도;문윤배;안정주
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.4
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    • pp.130-139
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    • 1996
  • The silicon carbide particles reinforced aluminium 6061($SiCp/A\ell$) composites are generally known have wild range of applications from automobiles to airospaces. But, by the results of existing study for $SiCp/A\ell$ composites, there are reports that the fatigue life of $SiCp/A\ell$ composites has improved than $A\ell$matrixes and has not improved then $A\ell$ matrixes. Consequently, in order to perform the reliable life prediction for $SiCp/A\ell$, the properties of probability distribution of fatigue crack initiation life & fracture life, crack growth length in constant number of cycles, crack growth rate in constant stress intensity factor range and m & C value in Paris's fatigue crack growth law and the estimation of statistical parameters have been evaluated by the statistics method.

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An Experimental Equation on the Fatigue Crack Growth Rate Behavior (피로 균열 전파 거동에 대한 실험식)

  • Kim, Sang-Chul;Kang, Dong-Myeong;Woo, Chang-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.2
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    • pp.27-35
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    • 1991
  • We propose the crack growth rate equation which applied over three regions (threshold region, stable region, unstable region) of fatigue crack propagation. Constant stress amplitude fatigue tests are conducted for four materials under three stress ratios of R=0.05, R=0.2 and R=0.4. Materials which have different mechanical properties i.e. stainless steel, low carbon steel, medium carbon steel and aluminum alloy are used. The fatigue crack growth rate equation is given by $da/dN={\beta} (1-R)^{\delta}\({\DELTA}K-{\DELTA}K_t)^{\alpha} / (K_{cf}-K_{max})$${\alpha}, {\beta}$ , and ${\delta}$ are constants, and ${\Delta}K_t$ is stress intensity factor range at low ${\Delta}K$ region. The constants are obtained from nonlinear least square method. $K_{ef}$is critical fatigue stress intensity factor. The relation between half crack length and number of cycles obtained by integrating the crack growth rate equation is in agreement with the experimental data. It is also experimented with constant maximum stress and decreasing stress ratios, and the fatigue growth rate of each material is in accord with the proposed equation.

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A Fatigue Life Prediction by Growth Characteristics of a Small Surface Crack (작은 표면균열의 성장특성에 의한 수명예측)

  • Suh, Chang-Min;Lim, Chang-Soon;Gang, Yong-Gu
    • Journal of Ocean Engineering and Technology
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    • v.3 no.2
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    • pp.617-617
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    • 1989
  • This paper deals with a fatigue life prediction of a surface crack based on the experimentally obtained relationship between surface crack length ratio $a/a_{f}$ and cycle ratio $N/N_{f}$ using micro computer. Firstly $a/a_{f}$-$N/N_{f}$ curves obtained from experimental tests, were assumed as three curves UC(the upper limit curve), LC(the lower limit curve) and MC(the middle curve), and these were utilized to predict the fatigue life. Comparing the calculated values which represent the characteristics of crack growth behaviors from the three assumed curves with the experimental ones, it has been found that in the stable crack growth region, they coincide reasonably well each other. And the differences between the fatigue lives obtained from the assumed curves and the experimental fatigue life did not exceed 20%. Using the characteristics of $a/a_{f}$-$N/N_{f}$ curves, it is possible to predict the da/dN-Kmax curves and the S-$N_{f}$ curves.

A Fatigue Life Prediction by Growth Characteristics of a Small Surface Crack (작은 표면균열의 성장특성에 의한 수명예측)

  • Suh, Chang-Min;Lim, Chang-Soon;Gang, Yong-Gu
    • Journal of Ocean Engineering and Technology
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    • v.3 no.2
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    • pp.108-117
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    • 1989
  • This paper deals with a fatigue life prediction of a surface crack based on the experimentally obtained relationship between surface crack length ratio $a/a_{f}$ and cycle ratio $N/N_{f}$ using micro computer. Firstly $a/a_{f}$-$N/N_{f}$ curves obtained from experimental tests, were assumed as three curves UC(the upper limit curve), LC(the lower limit curve) and MC(the middle curve), and these were utilized to predict the fatigue life. Comparing the calculated values which represent the characteristics of crack growth behaviors from the three assumed curves with the experimental ones, it has been found that in the stable crack growth region, they coincide reasonably well each other. And the differences between the fatigue lives obtained from the assumed curves and the experimental fatigue life did not exceed 20%. Using the characteristics of $a/a_{f}$-$N/N_{f}$ curves, it is possible to predict the da/dN-Kmax curves and the S-$N_{f}$ curves.

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An Experimental Study on the Growth Behavior of Multi-Surface-Cracks in Type 304 Stainless Steel at Elevated Temperature (고온하 304 스테인리스철의 표면규열의 성장거동에 관한 실험적 연구)

  • 서창민;신형섭;황남성;정대윤
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.63-72
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    • 1995
  • The crack which is discovered in various structures and machine elements is multi-cracks. Multi-cracks may cause serious problems because they grow individually, and coalesce into one and it leads to fracture. Fatigue tests have been carried out to study the growth and coalescence behavior of multi-surface-cracks initiated at the semicircular surface notch in type 304 stainless steel at elevated temperature. The results are as follows; When multi-surface-cracks are lying on the surface of material, the major surface crack has greater influence on the fatigue life than the subcracks. The aspect ratio of multi-surface-cracks is lower than that of single crack because of the interaction and coalescence of surface cracks. Crack growth shape turns to semiellipse from the semicircle notch. After coalescence, the surface crack length increases rapidly, and it leads to fracture. Further, the slope transition of Paris law was found in the da/dN-$\Delta$K$_1$ plots.

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A study on the crack characteristics of the Synthetic Fiber reinforced Soil (섬유 보강토의 균열 특성 연구)

  • 송창섭;이신호;반창현;인현식
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 1998.10a
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    • pp.431-437
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    • 1998
  • This study was performed to ascertain the three-dimensional effect of the crack reduction and the restrained effect of crack growth, and to yield a suitable mixing ratio of the synthetic fiber reinforced soil. The results of the study are as follows ; 1) The synthetic fiber has the resisting force for crack because of the adhesion due to the attraction of soil particles. 2) As the synthetic fiber length and the mixing ratio are increased, mono filament synthetic fiber reinforced soil is increased the effects of crack reduction and the restraint of crack growth. 3) The fibrillated synthetic fiber is more effective than mono filament synthetic fiber for crack. 4) A suitable mixing ratio of synthetic fiber reinforced soil is 0.5% of the fibrillated synthetic fiber.

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Finite Element Simulation of Surface Pitting due to Contact Fatigue (접촉피로에 의한 표면피팅의 유한요소 시뮬레이션)

  • Rhee, Hwan-Woo;Kim, Sung-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.80-88
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    • 2010
  • A simple computational model for modeling of subsurface crack growth under cyclic contact loading is presented. In this model, it is assumed that the initial fatigue crack will initiate in the region of the maximum equivalent stress at certain depth under the contacting surface. The position and magnitude of the maximum equivalent stress are determined by using the equivalent contact model, which is based on the Hertzian contact conditions with frictional forces. The virtual crack extension method is used for simulation of the fatigue crack growth from the initial crack up to the formation of the surface pit due to contact fatigue. The relationships between the stress intensity factor and crack length are then determined for various combinations of equivalent contact radii and loadings.

Microscopic fracture criterion of crack growth initiation (연성 균열성장 개시의 미시적 파괴조건)

  • 구인회
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.5
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    • pp.740-745
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    • 1987
  • For the prediction of the crack growth initiation from a blunt notch or a precrack in a prestrained material under plane strain tension and small-scale yielding conditions, a microscopic fracture criterion is proposed in terms of the crack tip opening displacement(COD) needed for the attainment of fracture strain at a microstructural distance. Smooth blunting of a crack tip with an initial root radius is assumed, and strain distributions on the crack-line axis are calculated at each deformation stage until the distributions against an original distance normalized to the COD are insensitive to an initial root radius. This case of no initial-root-radius effect is taken as for a sharp crack tip, on which the criterion is applied to determine the characteristic length of material from a critical COD for a fatigue-precracked specimen. The predicted COD at the fracture initiation from a crack with an initial root radius or a prestraining shows reasonable agreement with experimental values.

Development of Fracture Toughness Evaluation Method for Composite Materials by Non-Destructive Testing Method (비파괴검사법을 이용한 복합재료의 파괴인성 평가법 개발)

  • Lee, Y.T.;Kim, K.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.4
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    • pp.278-291
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    • 1998
  • Fracture process of continuous fiber reinforced composites is very complex because various fracture mechanisms such as matrix cracking, debonding, delamination and fiber breaking occur simultaneously during crack growth. If fibers cause crack bridging during crack growth, the stable crack growth and unstable crack growth appear repeatedly. Therefore, it is very difficult to exactly determine tile starting point of crack growth and the fracture toughness at the critical crack length in composites. In this research, fracture toughness test for CFRP was accomplished by using acoustic emission(AE) and recording of tile fracture process in real time by video-microscope. The starting point of crack growth, pop-in point and the point of unstable crack growth can be exactly determined. Each fracture mechanism can be classified by analyzing the fracture process through AE and video-microscope. The more reliable method ior the fracture toughness measurement of composite materials was proposed by using the combination of R-curve method, AE and video microscope.

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Study on the Crack Generation Patterns with Change in the Geometry of Notches and Charge Conditions (노치 형상 및 장약조건의 변화에 따른 균열발생양상에 관한 연구)

  • Park, Seung-Hwan;Cho, Sang-Ho;Kim, Seung-Kon;Kim, Kwang-Yeom;Kim, Dong-Gyou
    • Tunnel and Underground Space
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    • v.20 no.1
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    • pp.65-72
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    • 2010
  • Crack-controlled blasting method which utilizes notched charge hole has been proposed in order to achieve smooth fracture plane and minimize the excavation damage zone. In this study, the blast models, which have a notched charge hole, were analyzed using dynamic fracture process analysis software to investigate the effect of the geometry of a notched charge hole and decoupling indexes of the charge hole on crack growth control in blasting. As a result, crack extension increased and damage crack decreased with the notch length. Ultimately, stress increment factors and resultant fracture patterns with different notch length and width were analyzed in order to examine the effect factors on the crack growth controlling in rock blasts using a notched charge hole.