• 대한기계학회논문집A
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• 제28권10호
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• pp.1549-1557
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• 2004

Fatigue life of welded joints is governed by the propagation of multiple collinear surface cracks distributed randomly along weld toe. These cracks propagate under the mechanisms of mutual interaction and coalescence of the adjacent two cracks. To estimate the fatigue life, its influences on the above two mechanisms should be taken into account, which appear through the stress intensity factors disturbed mutually. However, it is difficult to calculate the stress intensity factors of the multiple surface cracks located in vicinity of weld toe due to its geometrical complexity. They are calculated normally by using the Μk-factors, but such Mk-factors are very rare in literature. In this study, the Μ$textsc{k}$-factors were obtained from a parametric study on crack length and depth, for which a finite element method is used. A fatigue test for a cruciform welded Joint was conducted and the fatigue life of the tested specimen was estimated using the present method with the informations obtained from the test, such as the number, size, and locations of the cracks. The estimated and measured fatigue life showed a good agreement.

• 한국구조물진단유지관리공학회 논문집
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• 제18권6호
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• pp.30-40
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• 2014

최근 전력 전송을 위해 지하에 건설되는 전력구 구조물이 증가함에 따라, 이러한 구조물의 수명 연장은 매우 중요한 문제로 대두되고 있다. 현재까지의 현장 및 실험결과들은 콘크리트 내부의 철근이 콘크리트 피복의 탄산화 현상에 의해 부식될 수 있음을 보이고 있으며, 이러한 탄산화에 의한 철근의 부식은 구조물 주변의 높은 이산화탄소 농도에 의해 빈번히 발생할 가능성을 내포하고 있다. 따라서, 본 연구에서는 실제 전력구 현장에서의 철근 깊이와 탄산화 깊이를 측정한 결과를 바탕으로 우리나라의 전력구 콘크리트 구조물에 대한 탄산화 위험도를 평가하였다. 현장 데이터를 기반으로 철근 주변에서의 탄산화에 의한 전력구의 사용수명을 평가하였으며, 이를 위해 확률론적 방법인 몬테카를로 기법을 적용하였다. 또한 균열을 유발한 시험체에 대한 탄산화 촉진 실험을 수행하여, 그 실험결과를 바탕으로 균열을 고려한 경우의 전력구의 사용수명을 수치적으로 평가하고 분석하였다.

• 대한기계학회논문집A
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• 제37권5호
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• pp.631-640
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• 2013

본 논문에서는 R6 코드와 RCC-MR A16 코드에서 원주방향 균열 배관에 대해 제시하는 1,2 차 복합 하중하에서 J-적분 계산법에 대한 정량적인 비교를 하였다. 균열의 형상, 균열의 깊이, 2 차 하중의 크기 변수에 대한 유한요소 해석을 수행 하였고 유한요소 해석 결과를 이용해 각 코드의 J-적분 평가법에 대한 정량적인 비교를 하였다. R6 코드는 $L_r=1$ 부근에서 보수적으로 평가 되었으며 RCC-MR A16 코드의 경우 기계하중이 작은 영역에서 보수적으로 평가되었다. 이와 같은 결과를 토대로 본 논문에서는 원주방향 균열이 있는 배관에 대하여 각 코드의 J-적분 계산을 보완할 수 있는 방법을 제시하였다. 그 결과로 보완된 J-적분 계산이 유한요소해석 결과와 잘 일치하는 것을 확인 하였다.

• Coupled systems mechanics
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• 제2권1호
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• pp.23-51
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• 2013

An analytical algorithm for the estimation of the resistance forces exerted on the dipper of a cable shovel and the specific energy consumed in the cutting-loading process is presented. Forces due to payload and to cutting of geomaterials under given initial conditions, cutting trajectory of the bucket, bucket's design, and geomaterial properties are analytically computed. The excavation process has been modeled by means of a kinematical shovel model, as well as of dynamic payload and cutting resistance models. For the calculation of the cutting forces, a logsandwich passive failure mechanism of the geomaterial is considered, as has been found by considering that a slip surface propagates like a mixed mode crack. Subsequently, the Upper-Bound theorem of Limit Analysis Theory is applied for the approximate calculation of the maximum reacting forces exerted on the dipper of the cable shovel. This algorithm has been implemented into an Excel$^{TM}$ spreadsheet to facilitate user-friendly, "transparent" calculations and built-in data analysis techniques. Its use is demonstrated with a realistic application of a medium-sized shovel. It was found, among others, that the specific energy of cutting exhibits a size effect, such that it decreases as the (-1)-power of the cutting depth for the considered example application.

• 한국안전학회지
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• 제26권3호
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• pp.1-7
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• 2011

Fatigue damage on the train wheel surface was estimated by considering the effect of friction coefficient of rolling on the contact surface between the wheel and rail during operation. From FEM analys, the maximum Tresca stress was 550.7 MPa at a depth of 2.07 mm under the maximum contact pressure ($P_{max}$ = 894.3 MPa) between wheel and rail. The maximum stress continued to increase along with the increase in the frictional coefficient. The fatigue initiation lifetime of the wheel by the rolling contact was predicted using the Smith-Watson-Topper (SWT) equation and the maximum principal strain equation (${\varepsilon}$-N).

• Tribology and Lubricants
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• 제21권3호
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• pp.136-141
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• 2005

Analytical model to calculate the contact fatigue life of rough surface is presented in this paper. The effect of surface roughness can be calculated by this model. Computational method and the theoretical basis are also discussed. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. As a result of analysis the relationship between the life and the roughness as well as the most probable depth of the crack initiation is calculated.

• 비파괴검사학회지
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• 제13권2호
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• pp.31-39
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• 1993

국내 원자력 압력 용기의 피복하부 결함에 대한 검사는 1970년대 초부터 이 피복하부 결함에 대한 보고가 되기 시작하였으나 적용 규격인 ASME Code의 요구사항이 아니므로 현재까지는 검사를 수행해 오지 않고 있다. 본 실험의 목적은 이러한 피복하부 결함을 검출하는데 적절한 초음파검사 방법의 조건을 찾는 것이다. 실험은 $70^{\circ}$굴절종파, 50/70 multibeam탐촉자, SLIC-50 탐촉자 등을 사용하여 원자력 압력용기의 피복 용접과 같은 조건하에서 피복용접 시킨 초음파보정 시험편과 demonstration시험편에 대하여 수행하였다. 실험 결과 피복하부 결함의 검출은 50/70 multibeam탐촉자가 효과적이었으면, 피복하부 결함의 길이 평가는 $70^{\circ}$굴절종파로 수행하는 것이 바람직한 것으로 나타났으며, 반면에 피복하부 결함의 깊이 측정은 SLIC-50 탐촉자를 사용하여 M-SPOT 방범과 M-PET 방법으로 평가하는 것이 가장 효과적인 것으로 사료된다.

• 한국해양공학회지
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• 제17권2호
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• pp.34-39
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• 2003

Recent deepwater offshore structures in the Gulf of Mexico utilize butt welded tubular joints. Application of a welded tubular joint includes tendons, production risers, and steel catenary risers. Fatigue life assessment of these joints becomes more critical, as the structures to which they are attached are allowed to undergo cyclic and sometimes large displacements around an anchored position. Estimation of the fatigue behavior of these tubular members in the design stage is generally condrcted by using S-N curves, as specified in the codeds and standards. Applying the stress concentration factor of the welded structure to the S-N approach often results in a very conservative assessment, because the stress field acting on the tubular has a non-uniform distribution through the thickness. Fatigue life analysis using fracture mechanics has been applied in the design of the catenary risers. This technology enables the engineer to establish proper requirements on weld quality and inspection acceptance criteria to assure satisfactory structural integrity during its design life. It also provides guidance on proper design curves and a methodology for accounting for the effects of non-uniform stress distribution through the wall thickness. Still, there is inconsistency when designing tubular joints using a conventional S-N approach and when specifying weld flaw acceptance criteria using fracture mechanics approach. This study developed fatigue curves that are consistent with both the S-N approach and the fracture mechanics approach. Accounting for non-uniform stress distribution and threshold stress intensity factor were key parameters in relating both approaches. A series of S-N curves, generated from the fracture mechanics approach, were compared to the existing S-N curves. For flat plate butt joint, the S-N curve generated from fracture mechanics matches with the IIW class 100 curve when initial crack depth was 0.5 mm (0.02 ). The new curves for tubular joint agree very well with the experimental results. The comparison also indicated the degree of conservatism built into the API X design curve.

• International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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• 제6권1호
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• pp.69-74
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• 2003

Recent deepwater offshore structures in the Gulf of Mexico utilize butt welded tubular joints. Application of a welded tubular joint includes tendons, production risers, and steel catenary risers. Fatigue life assessment of these joints becomes more critical, as the structures to which they are attached are allowed to undergo cyclic and sometimes large displacements around an anchored position. Estimation of the fatigue behavior of these tubular members in the design stage is generally conducted by using S-N curves, as specified in the codes and standards. Applying the stress concentration factor of the welded structure to the S-N approach often results in a very conservative assessment, because the stress field acting on the tubular has a non-uniform distribution through the thickness. Fatigue life analysis using fracture mechanics has been applied in the design of the catenary risers. This technology enables the engineer to establish proper requirements on weld quality and inspection acceptance criteria to assure satisfactory structural integrity during its design life. It also provides guidance on proper design curves and a methodology for accounting for the effects of non-uniform stress distribution through the wall thickness. Still, there is inconsistency when designing tubular joints using a conventional S-N approach and when specifying weld flaw acceptance criteria using fracture mechanics approach. This study developed fatigue curves that are consistent with both the S-N approach and the fracture mechanics approach. Accounting for non-uniform stress distribution and threshold stress intensity factor were key parameters in relating both approaches. A series of S-N curves, generated from the fracture mechanics approach, were compared to the existing S-N curves. For flat plate butt joint, the S-N curve generated from fracture mechanics matches with the IIW class 100 curve when initial crack depth was 0.5 mm (0.02). The new curves for tubular joint agree very well with the experimental results. The comparison also indicated the degree of conservatism built into the API X design curve.

• 한국가스학회지
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• 제17권1호
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• pp.19-25
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• 2013

용접에 의한 가스설비, 교량, 선박 등 강 구조물의 접합 방법은 대부분 십자형이나 T형의 필릿 용접으로 이루어지며 구조물의 형상과 용도에 따라 완전 용입 또는 불완전 용입 상태로 이루어진다. 본 연구에서는 십자형 필릿용접 구조물에 대하여 재료 두께별 용입 깊이에 따른 피로 균열 특성을 파악하였고, 그 결과로부터 무한수명 영역내에서의 안전 설계응력에 대하여 고찰하였다. 미 용입 길이가 길면 루트 부 파괴가 되어 무한 수명 영역은 작고 미 용입 길이가 짧으면 토우부 파괴가 되어 무한 수명 영역은 크게 나타났다. 3층 용접한 재료 두께 20mm의 경우가 2층 용접한 재료 두께 10mm, 15mm의 경우보다 미세한 페라이트 침상 조직을 더 많게 형성시켜 노치 인성을 증가시키므로 서 피로강도와 무한 수명을 더 향상시킨 것으로 나타났다.