• Title/Summary/Keyword: crack density

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Ambiguity of Minimum Strain Energy Density Criterion and Maximum Minimum Strain Energy Density Criterion (최소 변형에너지 밀도 기준의 모호성과 최대 극소 변형에너지 밀도 기준)

  • Gu, Jae-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1155-1162
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    • 2001
  • Sihs minimum strain energy density criterion(SED) often used in the mixed mode problem has the ambiguity of the choice of minimum values. In this paper, as the method to solve the problem of SED, maximum minimum strain energy density criterion is proposed that the crack propagates in the direction of having the maximum among the minimum values of modified strain energy density factor(MS), i.e., sign($\sigma$(sub)$\theta$).Smin.

Prediction of Crack Density in additive manufactured AA7075 Alloy Reinforced with ZrH2 inoculant via Response Surface Method (반응표면모델을 통한 적층제조된 ZrH2 접종제 첨가AA7075 합금의 균열 밀도 예측)

  • Jeong Ah Lee;Jungho Choe;Hyoung Seop Kim
    • Journal of Powder Materials
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    • v.30 no.3
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    • pp.203-209
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    • 2023
  • Aluminum alloy-based additive manufacturing (AM) has emerged as a popular manufacturing process for the fabrication of complex parts in the automotive and aerospace industries. The addition of an inoculant to aluminum alloy powder has been demonstrated to effectively reduce cracking by promoting the formation of equiaxed grains. However, the optimization of the AM process parameters remains challenging owing to their variability. In this study, the response surface methodology (RSM) was used to predict the crack density of AM-processed Al alloy samples. RSM was performed by setting the process parameters and equiaxed grain ratio, which influence crack propagation, as independent variables and designating crack density as a response variable. The RSM-based quadratic polynomial models for crack-density prediction were found to be highly accurate. The relationship among the process parameters, crack density, and equiaxed grain fraction was also investigated using RSM. The findings of this study highlight the efficacy of RSM as a reliable approach for optimizing the properties of AM-processed parts with limited experimental data. These results can contribute to the development of robust AM processing strategies for the fabrication of high-quality Al alloy components for various applications.

Nondestructive detection of crack density in ultra-high performance concrete using multiple ultrasound measurements: Evidence of microstructural change

  • Seungo Baek;Bada Lee;Jeong Hoon Rhee;Yejin Kim;Hyoeun Kim;Seung Kwan Hong;Goangseup Zi;Gun Kim;Tae Sup Yun
    • Computers and Concrete
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    • v.33 no.4
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    • pp.399-407
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    • 2024
  • This study nondestructively examined the evolution of crack density in ultra-high performance concrete (UHPC) upon cyclic loading. Uniaxial compression was repeatedly applied to the cylindrical specimens at levels corresponding to 32% and 53% of the maximum load-bearing capacity, each at a steady strain rate. At each stage, both P-wave and S-wave velocities were measured in the absence of the applied load. In particular, the continuous monitoring of P-wave velocity from the first loading prior to the second loading allowed real-time observation of the strengthening effect during loading and the recovery effect afterwards. Increasing the number of cycles resulted in the reduction of both elastic wave velocities and Young's modulus, along with a slight rise in Poisson's ratio in both tested cases. The computed crack density showed a monotonically increasing trend with repeated loading, more significant at 53% than at 32% loading. Furthermore, the spatial distribution of the crack density along the height was achieved, validating the directional dependency of microcracking development. This study demonstrated the capability of the crack density to capture the evolution of microcracks in UHPC under cyclic loading condition, as an early-stage damage indicator.

A Study on the Initial Crack Curving Angle of Isotropic/Orthotropic Bimaterial

  • Hawong, Jai-Sug;Shin, Dong-Chul;Lee, Ouk-Sub
    • Journal of Mechanical Science and Technology
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    • v.16 no.12
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    • pp.1594-1603
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    • 2002
  • In this paper, when the initial propagation angle of a branched crack is calculated from the maximum tangential stress criterion (MTSC) and the minimum strain energy density criterion (MSEDC), it is essential that you use stress components in which higher order terms are considered and stress components at the position in a distance 0.005㎜ from the crack tip (=r). When an interfacial crack propagates along the interface at a constant velocity, the initial propagation angles of the branched crack are similar. to the mode mixities (phase angle) and the theoretical values obtained from MTSC and MSEDC. The initial propagation angle of the branched crack depends considerably on the stress intensity factor K$_2$.

Study on the Behavior of a Center Crack under Thermal Impact by the Dislocation Theory (전위이론에 의한 열충격하의 균열거동에 관한 연구)

  • Cho, Chong-Du;Ahn, Soo-Ick
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.10
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    • pp.3408-3414
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    • 1996
  • This paper investigated plane strain stress intensity factors caused by thermal impact on a center-crack strip. The crack was aligned perpendicularly to the strip boundary. The problem was analysed by determining the dislocation density function in the singular integral equations formulated by the dislocation theory. Under the abrupt temperature change along the edge, the center crack behaved as a mode I crack due to the symmetric geometry. The value of maximum stress intensity factor monotonically increased until the ratio of dimensionless crack length approached to about 0.3, followed by gradual decrease. As a result, a critical corresponding crack length was determined.

Probabilistic Fatigue Crack Growth Analysis under Random Loading (불규칙 하중하의 확률론적 피로균열 성장 해석)

  • Song, Sam-Hong;Chang, Doo-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.1
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    • pp.192-200
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    • 1994
  • The methodology of a simple probabilistic fatigue crack under random loading is proposed. Using the crack closure concept, the crack opening stress is assumed to be constant during random loading. The loading history was analyzed to determine the probability density functions, probability distribution functions and other related parameters for the probabilistic fatigue crack growth analysis. Fatigue crack growth using the exisiting available data was predicted by the proposed probabilistic analysis and compared with experimental data.

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A study on the pure Al weldability using a pulsed Nd : YAG laser (펄스형 Nd:YAG 레이저를 이용한 Al의 용접 특성연구)

  • 김덕현
    • Journal of Welding and Joining
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    • v.11 no.1
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    • pp.52-61
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    • 1993
  • Laser welding of ASTM no. 1060 Al plate with a pulsed Nd: YAG laser of 200W average power was performed for end capping of KMRR nuclear fuel elements In this research, we performed basic welding experiments. Firstly, laser output parameters which affect laser welding parameters were studied by changing laser input parameters for effective welding of 1060 Al plates. We found that laser power density and pulse energy are important parameters for smooth bead shape. Secondly, welding parameters which affect weld width-to-depth ratio were studied by changing power density and pulse energy, shielding gas, and defocusing. We found that power density must be higher than 0.3 Mw/cm$^{2}$ pulse energy must be higer than 3 J. travel speed must not exceed 200mm/sec, laser focus must be existed beneath 2-3mm from plate surface and helium is proper shielding gas. Thirdly, we studied the weld defects of Al-1060 such as crack and porosity in lap-joint welding. We designed new welding geometry for crack free welding of Al-1060 plates, and obtained crack free weldment but with lack of fusion. However, with Ti, Zr grain refiner elements, we can weld Al plates without solidification hot crack. Finally, we studied the origin of porosity by changing shielding gas. And we found that porosity was resulted from entrapment of shielding gas by the collapsing keyhole.

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Effect of Strain Rate on the Deformation and Cracking Behaviors of ITO/PET Sheets with 45 ohms/sq. Sheet Resistance (면저항 45 ohms/sq.의 ITO/PET Sheets의 변형률 속도에 따른 균열 형성 거동)

  • Kim, Jin-Yeol;Hong, Sun-Ig
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.1
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    • pp.67-73
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    • 2009
  • The stress-strain behavior and its effects on the crack initiation and growth of ITO film on PET substrate with a sheet resistance of 45 ohms/sq were investigated. Electrical resistance increased gradually at the strain of 0.7% in the elastic to plastic transition region of the stress strain curves. Numerous cracks were observed after 1% strain and the increase of the resistance can be linked to the cracking of ITO thin films. The onset strain for the increase of resistance increased with increasing strain rate, suggesting the crack initiation is dependent on the strain rate. Upon loading, the initial cracks perpendicular to the tensile axis were observed and propagated the whole sample width with increasing strain. The spacing between horizontal cracks is thought to be determined by the fracture strength and the interfacial strength between ITO and PET. The crack density increased with increasing strain. The spacing between horizontal cracks (perpendicular to the stress axis) increased with decreasing strain rate, The increase of crack density with decreasing strain rate can be attributed to the higher fraction of the plastic strain to the total strain at a given total strain. As the strain increased over 5% strain, cracks parallel to the stress axis were developed and increased in number with strain, accompanied by drastic increases of resistance.

Improvement of Strain and Elastic Modulus of Linerboard to Prevent Score Crack

  • Chin, Seong-Min;Choi, Ik-Sun;Lee, Hak-Lae;Youn, Hye-Jung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.5
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    • pp.31-36
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    • 2010
  • When corrugated board is folded at the severely low humidity condition, crack can occur along the scored (or creased) lines of linerboard. This phenomenon is called as score (or crease) crack. It is mainly resulted from the excessive concentration of stress on the outer layer of linerboard. To overcome score crack, many approaches including the installation of constant temperature and humidity system, displacement of low grade raw material by long and strong fibers, or application of water have been tried. We examined the effect of the weight fraction of top layer in two-ply sheet, freeness of top layer stock and wet pressing on strain and elastic modulus of sheet to prevent score crack. Lower freeness and higher press load increased the density and elastic modulus of sheet. Pressing load over the $50kgf/cm^2$, however, decreased the strain of sheet. The weight fraction of top layer had positive effect on strain as well as elastic modulus without increasing the density of sheet.

Study on Crack Propagation of Concrete beam under Mixed-Mode Loading by Minimum Strain Energy Density Failure Criterion (최소 변형 에너지 밀도 기준에 의한 콘크리트 보의 균열전파에 관한 연구)

  • 진치섭;이영호;신동익;오정민
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.529-534
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    • 1998
  • To find out an adequate failure criterion in two-dimensional linear elastic crack problems, finite element programs, SED, which determine stress intensity factors $K_I, K_{II}$, crack angle and peak load by the minimum strain energy density failure criterion were developed. In this program, the conventional quadratic isoparametric elements were used in all regions except the crack tip zone where triangular singular elements with 6 nodes were used. The results of SED were compared with the results of those which followed by the maximum circumferential tensile stress criteria and those by the maximum energy release rate criteria and those by Jenq and Shah`s experiments of the same geometry and material properties. The maximum energy release rate criteria were better close to those of the Jenq and Shah`s experiments than the maximum circumferential tensile stress criteria and the minimum strain energy density criteria.

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