• 제목/요약/키워드: couplant

검색결과 30건 처리시간 0.024초

A Study of the Couplant Effects on Contact Ultrasonic Testing

  • Kim, Young-H.;Song, Sung-Jin;Lee, Sung-Sik;Lee, Jeong-Ki;Hong, Soon-Shin;Eom, Heung-Seop
    • 비파괴검사학회지
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    • 제22권6호
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    • pp.621-626
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    • 2002
  • The amplitude of a back-wall echo depends on the reflection coefficient of the interface between a transducer and a test material when using contact pulse-echo ultrasonic testing. A couplant is used to transmit ultrasonic energy across the interface, but has an influence on the amplitude of the pulse-echo signal. To investigate the couplant effect on pulse-echo ultrasonic testing, back-wall echoes are measured by using various couplants made of water and glycerine in a carbon and austenitic stainless steel specimens. The amplitude of the first back-wall echo and the apparent attenuation coefficient increases with the acoustic impedance of the couplant. The couplant having a higher value of the transmission coefficient is more effective for flaw detection. The reflection coefficient should be known in order to measure the attenuation coefficient of the test material.

용접결함 검사용 수침식초음파탐상기의 매질개선연구 (A Study on Couplant Medium Improvement for Ultrasonic Inspection System with Water Immersion to Detect Weld Defects)

  • 정달우;최낙삼;박용배
    • 한국자동차공학회논문집
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    • 제16권5호
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    • pp.8-14
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    • 2008
  • For nondestructive inspection of electron beam (EB) welding part in automotive power transmission assembly, a pulse-echo ultrasonic testing apparatus in water immersion has been applied using the ultrasonic waves with a frequency of 10MHz. However various problems have appeared during the ultrasonic inspection, which led to some significant mistakes in automatic quality evaluation of the welding parts. Experimental study showed that the state of water couplant medium containing some amount of contaminants, rusts and anti-corrosion agents had considerable influences on the reduction of ultrasonic amplitudes during wave propagation. The amplitude reduction depending on the coupling medium state could bring about some mis-diagnoses for defects in the welding parts. The results proposed that for a reliable inspection of defects in welds the state of water medium should be kept in about 15 volume fractions (vol.%) of anti-corrosion agents and in minimized contaminants.

결함 화상화를 통한 NAUT 특성평가 연구 (The Research on NAUT Characteristics Evaluation by Defection Image)

  • 나선영;김재열
    • Tribology and Lubricants
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    • 제26권6호
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    • pp.341-345
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    • 2010
  • The NAUT(Non contact Air coupled Ultrasonic Testing) is one of the ultrasonic wave inspection methods. It compensates High power ultrasound Pulser Receiver, pre-amp, air probe of high sensitivity in air to generate loss energy by NAUT methods. Generally, in case of ultrasound inspection, it applies contact methods by using couplant. However it can inspect of UT without couplant by this NAUT. The ultrasound transmission reception is composed in stable condition in NAUT. It can inspect high low material or the specimen of rough part, the narrow spot, too. The spot welding is applying the inosculation of automobile component, car body, all boards. The CFRP is necessity of NDE because of the solidity changes material according to lamella tearing. Therefore it checked on realization whether and commercialization in the spot welding and CFRP inspection that the NAUT would be applied them.

표면 SH파의 음압 통과율과 에코 안정성에 관한 실험적 검증 (Experimental Verification on the Stability and Sound Pressure Transmission Coefficient of Surface SH-Wave)

  • 이명호
    • 한국공작기계학회논문집
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    • 제12권2호
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    • pp.23-30
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    • 2003
  • It is very important to detect and evaluate the surface or subsurface flaws because of their influences on mechanical properties of materials. Rayleigh wave and creeping wave are commonly used for the detection of surface and subsurface flaws. These techniques, however, have following problems. Each amplitudes are remarkably affected by the surface condition and evaluation of echo pattern is usually difficult because shear wave mode propagate in the material at the same time. On the other hand, surface SH-wave which is horizontally polarized shear wave traveling along near surface layer is an attractive technique for the surface or subsurface material characterization and this technique is useful to solve the problems mentioned above. In this paper, The stability and transmission coefficient of SH waves through a viscous fluid layer is theoretically studied and simulated. Its results agreed well with the theoretical expectation for the experimental verification. These experimental results show that viscosity of couplants, thickness of couplant and surface roughness are closely related to transfer efficiency in surface SH angle beam method.

초음파를 이용한 용접잔류응력 측정기술 (Welding Residual Stress Measurement by Ultrasonic Method)

  • 이승석;안봉영
    • 비파괴검사학회지
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    • 제9권2호
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    • pp.61-66
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    • 1989
  • Welding residual stress was measured by ultrasonic birefringence technique. Acoustoelastic constant was taken by averaging the values in the literature. The initial birefringence from prefered orientation of grains was measured. The EMAT transducers were used to remove couplant effect. The results show that the distribution and magnitude of welding residual stress from ultrasonic measurement are in good agreements with those from semi destructive hole drilling measurement.

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Influence of Ultrasonic Waves on the Stacking Orientation in Carbon Fiber/Epoxy Composite Laminates

  • ;;;;임광희
    • 한국해양공학회지
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    • 제22권4호
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    • pp.8-13
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    • 2008
  • In this study, an investigation of shear wave ultrasonic technique was carried out to detect stacking orientation error for CF/Epoxy quasi-isotropy composite laminates. The ultrasonic shear wave is particularly sensitive to ply orientation and layup sequence in tire CF/Epoxy composite laminates. In the manufacturing of composite laminates, it is important that layup errors be detected in samples. In this work, an effect was mack to develop shear wave techniques that can be applied to composite laminates. During testing, the mast significant problem is that the couplant conditions do not remain the same because of its changing viscosity. The design and use of a shear ware transducer would greatly alleviate the couplant problem. A pyramid of aluminum, with isosceles triangle (two 45o angles) sides, was made to generate shear waves, using two longitudinal transducers based on an ultrasonic-polarized mechanism. A signal splitter was connected to the pulser jack on a pulser/receiver and to the longitudinal transducers. The longitudinal transducers were mounted with mineral oil, and the shear transducer was mounted with burnt honey on the bottom as a receiver. The shear wave was generated at a maximum and a minimum based on the ultrasonic-polarized mechanism. Results show it is feasible to measure layup error using shear wave transducers on a stacking of prepregs in composites.

고온 접촉식 탐상용 초음파 탐촉자 개발 및 평가 (Development and Characterization of Ultrasonic transducers for High Temperature Contact Measurement)

  • 김기복;김병극;이승석;윤남원;윤동진;안윤국
    • 비파괴검사학회지
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    • 제23권1호
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    • pp.14-20
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    • 2003
  • 고온$(500^{\circ}C)$ 환경에서 접촉식 탐상이 가능한 초음파 탐촉자를 개발하고 평가하였다. 고온용 탐촉자는 Curie 온도가 $600^{\circ}C$ 이상인 bismuth titanate 계열의 압전세라믹 소자, 텅스텐 분말과 inorganic binder를 혼합한 후면재, 알루미나 튜브, 전면재, 하우징 등으로 구성되었다. 기본 공진주파수가 각각 1.04 및 2.08 MHz의 2 종류 탐촉자를 제작하였으며 각종 고온용 커플런트의 온도특성을 시험하였다. 개발된 고온용 탐촉자를 이용하여 강재 시편을 대상으로 시편에서의 초음파 반사신호를 측정한 결과 시편의 온도가 증가함에 따라 반사신호의 크기는 감소하였다. 고온에서 반복측정 실험결과 $500^{\circ}C$에서 연속적인 접촉식 초음파 탐상이 가능한 것으로 나타났다.

격납건물 라이너 플레이트 감육 검사를 위한 전자기 초음파 트랜스듀서의 설계 및 성능 평가 (Design and Test of ElectroMagnetic Acoustic Transducer applicable to Wall-Thinning Inspection of Containment Liner Plates)

  • 한순우;조승현;강토;문성인
    • 한국압력기기공학회 논문집
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    • 제15권1호
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    • pp.46-52
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    • 2019
  • This work proposes a noncontact ultrasonic transducer for detecting wall-thinning of containment liner plates of nuclear power plants by measuring their thickness without physical contact. Because the containment liner plate is designed to prevent atmospheric leakage of radioactive substances under severe nuclear accident, its wall-thinning inspection is important for safety of nuclear power plants. Wall-thinning investigation of containment liner plates have been carried out by measuring their thickness with contact-type ultrasonic thickness gauge by inspectors and needs a lot of time and cost. As an alternative, an electromagnetic acoustic transducer measuring precisely thickness of containment liner plates without any physical contact or couplant was suggested in this research. A transducer generating and measuring shear ultrasonic waves in thickness direction was designed and wave field produced by the transducer was analyzed to verify the design. The working performance of the suggested transducer was tested with carbon steel plate specimens with various thicknesses. The test result shows that the proposed transducer can measure thickness of the specimens precisely without any couplant and implies that swift scanning of wall-thinning of containment liner plates will be possible with the proposed transducer.

Poisson's Ratio Scanning Using Immersion Ultrasonic Testing

  • Oh, Seo-Young;Kim, Young-H.;Shin, Yo-Sub;Cho, Hyun-Joon
    • 비파괴검사학회지
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    • 제28권6호
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    • pp.519-523
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    • 2008
  • Poisson's ratio is one of elastic constants of elastic solids. However, it has not attracted attention due to its narrow range and difficult measurement. Transverse wave velocity as well as longitudinal wave velocity should be measured for nondestructive measurement of Poisson's ratio. Hard couplant for transverse wave prevents transducer from scanning over specimen. In the present work, a novel measurement of Poisson's ratio distribution was proposed. Immersion method was employed for the scanning over the specimen. Echo signals of normal beam longitudinal wave were collected. Transverse wave modes generated by mode conversion were identified. From transit time of longitudinal and transverse waves, Poisson's ratio can be determined without information of specimen thickness. This technique was demonstrated for aluminum and steel specimens.

섬유강화 복합재료의 비접촉식 초음파 평가 기법 연구 (A Study of Non-contacting Ultrasonic Technique for Evaluation of Fiber Reinforced Composite Materials)

  • 최상우;서경철;이준현;변준형
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.268-271
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    • 2004
  • Non-contact technique should be developed for receiving ultrasonic wave for on-line monitoring of processing defects of fiber reinforced composites, since couplant must be applied on composite materials when conventional ultrasonic testing technique was used. Restriction of conventional ultrasonic testing technique was proven by transmitting and receiving ultrasonic wave on CFRP in various direction of wave propagation with various incident angle of ultrasonic beam. Air-coupled transducer and laser interferometer were applied for non-contacting reception of ultrasonic wave in fiber reinforced composite materials. Air-coupled transducer has optimal sensitivity and frequency band of 300kHz has homogeneous characteristics on direction of wave propagation.

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