• 제목/요약/키워드: corrosion-fatigue

검색결과 419건 처리시간 0.031초

SAE 5155강의 컴퓨터부식피로 균열에 미치는 압축잔류응력의 영향 (The Effect of Compressive Residual Stress on Computer Corrosion Fatigue Crack of SAE 5155)

  • 박성모;문광석;박경동
    • 한국기계가공학회지
    • /
    • 제6권2호
    • /
    • pp.34-40
    • /
    • 2007
  • Antifatigue failure technology take an important part of current industries. Currently, the shot peening is used for removing the defect from the surface of steel and improving the fatigue strength on surface. Therefore, this paper the effect of compressive residual stress and corrosion of spring steel(SAE 5155)by shot-peening on fatigue crack growth characteristics in stress ratio(R=0.05)was investigated with considering fracture mechanics. By using the methods mentioned above, We arrived at the following conclusions. The fatigue crack growth rate(da/dN) of the shot-peening material was lower than that of the un-peening material. And in stage I, ${\Delta}Kth$, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts unlike the un-peening material. Also m, fatigue crack growth exponent and number of cycle of the shot-peening material was higher than that of the un-peening material. That is concluded from effect of da/dN. Finally fracture of shot-peening material and un-peening material was identified and discussed in this study.

  • PDF

해양 구조물용 고장력강의 부식피로특성 (Characteristic of Corrosion Fatigue of High Strength Steel for Marine Structures)

  • 최성대;;;정선환;이종형
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.409-412
    • /
    • 2003
  • Fatigue strength. especially crack initiation behavior of high strength steel under marine water environment was investigated. Marine structures were usually constructed by lot of weld joints and were designed by basis of the fatigue strength of weld joints. This study was carried out to mini. The fatigue initiation behavior is more important rather than crack propagation behavior under the design of marine structures, because it is very difficult to find out the crack propagation phenomena and repair the damaged part of welded joints in sea water Then, the new configuration specimen for fatigue crack initiation tests was proposed. Using this new specimen, it is easy to carry out the crack initiation tests with relatively low cycling loading and clearly find out a crack initiation fatigue life.

  • PDF

가설환경에 따른 조가선의 피로수명 특성 (Fatigue Life Properties of Messenger Wire with Service Environments)

  • 김용기;장세기;조성일
    • 한국철도학회논문집
    • /
    • 제6권1호
    • /
    • pp.21-28
    • /
    • 2003
  • Environment-dependent fatigue life of Cu-Cd alloy wires used as messenger wires was investigated. Tensile test results showed the decrease of tensile strength and elongation of messenger wires by 3.7% and 16.8%, respectively, in used specimens when compared to new ones. Messenger wires used at industrial region for 26 yeras showed 35∼50% decrease in fatigue life, which is partly due to the in stress concentrations by formation of corrosion products at the surface. Single wires showed better fatigue properties than stranded wires, especially at low cycle regions with higher stresses. Stranded wires showed shorter fatigue lives than single wires because of friction between wires by surface contact. Service life of messenger wires was dependent upon the environments which they were exposed to. SO$_2$ and humidity deteriorated the fatigue properties by environmental degradation.

U-노치반경에 따른 부식피로 파괴거동 (A Study on the Corrosion Fatigue Fracture of U-notch Radius)

  • 이장규;윤종희;인승현;우창기;신관수;최양호;박성완
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.58-63
    • /
    • 2002
  • This study has performed rotary bending fatigue testing that smooth specimen using SM45C materials and notched specimen whose radii were R6, R4 and R2, were processed in 3% NaCl aqueous solutions or in the air. The results are as followed; 1. In the air fatigue limit at 10$^{7}$ cycles remarkably reduced as notch radius goes small. 2. In 3% NaCl aqueous solution fatigue strength at 10$^{6}$ cycles also had large range of reduction as notch radius goes small. 3. Comparing fatigue strength in the air, fatigue strength at 10$^{6}$ cycles in 3% NaCl aqueous solution reduced by 46.2% at smooth specimen, 55.3% at R6 notch radius, 45.8% at R4 and 39.7% at R2 respectively. 4. The reason that fatigue strength reduced in the reduction of notch radius sire was because the surface of notch exposed in corrosion was small and consequently it was less corroded.

  • PDF

Rating of steel bridges considering fatigue and corrosion

  • Lalthlamuana, R.;Talukdar, S.
    • Structural Engineering and Mechanics
    • /
    • 제47권5호
    • /
    • pp.643-660
    • /
    • 2013
  • In the present work, the capacity ratings of steel truss bridges have been carried out incorporating dynamic effect of moving vehicles and its accumulating effect as fatigue. Further, corrosion in the steel members has been taken into account to examine the rating factor. Dynamic effect has been considered in the rating procedure making use of impact factors obtained from simulation studies as well as from codal guidelines. A steel truss bridge has been considered to illustrate the approach. Two levels of capacity ratings- the upper load level capacity rating (called operating rating) and the lower load level capacity rating (called inventory rating) were found out using Load and Resistance Factor Design (LRFD) method and a proposal has been made which incorporates fatigue in the rating formula. Random nature of corrosion on the steel member has been taken into account in the rating by considering reduced member strength. Partial safety factor for each truss member has been obtained from the fatigue reliability index considering random variables on the fatigue parameters, traffic growth rate and accumulated number of stress cycle using appropriate probability density function. The bridge has been modeled using Finite Element software. Regressions of rating factor versus vehicle gross weight have been obtained. Results show that rating factor decreases when the impact factor other than those in the codal provisions are considered. The consideration of fatigue and member corrosion gives a lower value of rating factor compared to those when both the effects are ignored. In addition to this, the study reveals that rating factor decreases when the vehicle gross weight is increased.

SS41강의 부식피로파양에 미치는 해양환경인자의 영향 (The Influence of Marine Environmental Factor on the Corrosion Fatigue Fracture of SS41 Steel)

  • 김원영;임종문
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제15권1호
    • /
    • pp.51-58
    • /
    • 1991
  • Corrosion fatigue test was performed by the use of plane bending fatigue tester in marine environment having various specific resistance from 25(natural sea water) to 5000.ohm.cm. It is in order to investigate the effects of marine environmental factor on the corrosion fatigue fracture of SS41 steel. The main results obtained are as follows; 1. The aspect ratio(b/a) of corner crack growing in natural sea water is lower than that in air. 2. The surface crack growth rate(da/dN) in marine environment is faster than that in air and da/dN delaies with the specific resistance increased. 3. The experimental constant m of paris rule [da/dN=C(${\delta}$K)$^m$] decrease with the specific resistance decreased and the effect of corrosion in proportion to the specific resistance is more sensitive than that of stress intensity factor range(${\delta}$K) under region II. 4. The accelerative factor(${\alpha}$) in marine environment is about 1.1-2.7 and .alpha. is increase under the low region of stress intensity factor range(${\delta}$K). 5. The electrode potential($E_0$) gets less noble potential with the specific resistance decreased.

  • PDF

PWR환경에서 CF8M, CF8A 배관재의 부식피로특성 연구 (Corrosion Fatigue Characteristics of CF8M and CF8A on the PWR Condition)

  • 정일석;이용성;김상재;송택호;조선영
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 추계학술대회
    • /
    • pp.1062-1067
    • /
    • 2003
  • In this study, corrosion fatigue characteristics of CF8M and CF8A steel were investigated on the simulated PWR condition(Temp.:$316^{\circ}C$, Pres.: 15:MPa). To make the simulated PWR condition. the special test machine consisted of INSTRON, Autoclave, LOOP and Measurement system was developed. As ${\Delta}K$ is ranged from 11 to $20MPa{\sqrt{m}}$, Crack growth rate of PWR condition is faster than air condition. Above $20MPa{\sqrt{m}}$, the crack growth rate of PWR and air condition is similar. Corrosion fatigue characteristics regardless of the ferrite contents($10{\sim}25wt.%$) is not different. After the test, the fracture surface of specimens was examined. It was difficult to verify the fracture modes such as striation, intergranular crack and cleavage and so on. As the ferrite content of CF8M is increased, the more particles covered fracture surface were peeled.

  • PDF

[$CO_2$] 용접이음재의 대기 및 해수중에서의 회전굽힘 피로강도에 관한 연구 (A Study on Rotary Bending Fatigue Strength of the $CO_2$ Gas Welded Joint in Air and Sea Water)

  • 강성원;이승윤
    • 대한조선학회논문집
    • /
    • 제37권2호
    • /
    • pp.118-126
    • /
    • 2000
  • 용접이음재에서는 용착금속, 열영항부 및 모재가 열사이클 및 조직의 변화에 의하여 각종 기계적 성질의 차이가 있으며, 특히 부식환경에서는 이들의 영향이 현저하게 나타나는 경우가 많다. 또 용접이음재의 피로강도는 이음형식, 용접금속 및 열영향부의 특성, 사용환경과 응력의 종류에 따라 변화한다. 따라서 본 연구에서는 현재 선박 및 해양구조물의 건조에 많이 채용되고 있는 TMCP 강재의 $CO_2$ 가스 용접이음재의 열영향부에 대한 대기중 및 부식환경중에서의 회전굽힘피로시험을 실시하여 피로균열의 발생 및 성장거동을 조사 검토하였다. 또한 대기중의 피로강도와 부식환경중의 피로강도를 비교함으로써 부식효과 및 응력집중효과 등을 고려한 용접이음재의 부식환경중에서의 피로강도 평가법 및 피로강도 설계곡선을 검토하였다.

  • PDF

선체구조 판부재에서 해수부식현상에 기인하는 부식층의 피로강도분담효과에 관한 연구 (Evaluation of Fatigue Strength Share Effect of the Rust Due to Corrosion at Ship Structural Plate)

  • 김원범
    • 한국산학기술학회논문지
    • /
    • 제14권5호
    • /
    • pp.2063-2068
    • /
    • 2013
  • 해양환경에서 사용되는 선박이나 해양구조물은 해수환경에서 쉽게 부식이 발생한다. 본 연구에서는 구조용 강재에서 부식생성물의 존재가 피로강도에 미치는 영향에 대하여 조사하였다. 이를 위하여 부식생성물을 제거한 시험편과 부식생성물이 부착된 시험편의 피로강도를 비교하고 부식생성물의 강도분담에 대하여 고찰하였다. 본 연구에서 부식생성물은 피로강도분담효과가 있으며, 부식생성물을 제거한 시험편의 피로강도는 부식생성물이 부착되어 있는 시험편보다 피로강도감소계수가 18.1% 감소하였다. 이상의 연구에서 부식생성물 내에서 강도상 유해물질이 없는 한 부식생성물은 피로강도에 유익함을 알 수 있었다.

콘크리트에 접해있는 강재의 국부부식과 피로손상 (Local Corrosion and Fatigue Damages of Steel Plates at the Boundary with Concrete)

  • 김인태;카이누마 시게노부;정진환
    • 한국강구조학회 논문집
    • /
    • 제20권2호
    • /
    • pp.313-321
    • /
    • 2008
  • 최근 일본에서 하로식 트러스교의 콘크리트 상판을 관통하는 사재가 콘크리트 상판의 상부 또는 하부에서 심한 부식손상 에 의해 파단 된 사례가 보고되었다. 이는 도장막의 노화에 따른 콘크리트와의 경계부에 있어 사재의 국부부식에 기인한 것으로 추정되고 있다. 그러므로 이와 같이 콘크리트와 강재의 경계부에 있어서의 국부 부식손상 대책수립 및 이를 기점으로 발생될 수 있는 피로손상에 대한 검토가 필요하다. 본 실험에서는 인장시험편에 부분적으로 콘크리트 블록을 설치한 콘크리트-강재의 모델시험체에 대한 부식환경촉진실험을 실시하여, 경계부의 부식감소량을 측정하였으며, 부식실험 후의 모델시험체를 이용한 피로실험을 실시하였다. 부식촉진실험의 조건으로는 실제대기환경에의 적용성이 검토된 S6사이클(JIS K5621)을 사용하였으며, 부식촉진실험기간은 150일, 300일, 450일, 600일로 각 5개의 모델시험체를 사용하였다. 부식촉진실험결과를 근거로 실험기간에 따른 최대 및 평균 부식깊이를 정량화하였으며, 부식실험 후의 부식 손상된 모델시험체의 피로실험결과를 근거로 실험기간의 증가에 따른 피로강도 감소량을 명확히 하였다.