• Title/Summary/Keyword: corrosion reaction

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Electroless Copper Plating on 304L Stainless Steel Powders and Corrosion Resistance of the Sintered Compacts of Composite Powders (304L 스테인리스강 분말의 내식성 개선을 위한 무전해 구리 도금과 분말 소결체의 내식성 조사 연구)

  • Ahn, Jae-Woo;Lee, Jae-Hoon
    • Korean Journal of Metals and Materials
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    • v.47 no.2
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    • pp.79-90
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    • 2009
  • A study has been made about the effects of powder content, reaction temperature, reaction time, and stirring speed on the preparation of the stainless steel(STS) 304L powders plating with copper by an electroless plating method. The behavior of corrosion resistance of the sintered STS-Cu composite powders was also investigated by the salt spraying test The electroless plating technique was an effective method to manufactur the copper-uniform plating composite powders, the corrosion resistance of this sintered specimen was improved bysuppressing Cr precipitates on grain boundaries in the sintered compacts of composite powders.

High Temperature Corrosion Characteristics of Al-Si-Mg Alloy in O2 and H2S/H2 Environments (Al-Si-Mg 합금의 산소 및 황화수소 환경에서의 고온부식 특성)

  • Lee, Yeong-Hwan;Son, Young-Jin;Lee, Byung-Woo
    • Journal of Power System Engineering
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    • v.21 no.2
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    • pp.14-19
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    • 2017
  • The corrosion characteristics of Al-Si-Mg alloy were investigated in $O_2$ and $H_2S/H_2$ environments at high temperature. The weight gain and the reaction rate constant of the Al-Si-Mg alloy were measured in the oxygen and hydrogen sulfide environments at 773K. The weight gain of Al-Si-Mg alloy was showed parabolic increase in the oxygen and hydrogen sulfide environments. The reaction rate constants were confirmed to be $1.45{\times}10^{-4}mg^2cm^{-4}sec^{-2}$ in the oxygen environment and $6.19{\times}10^{-4}mg^2cm^{-4}sec^{-2}$ in the hydrogen sulfide environment respectively. As a result of XPS analysis on the specimen surface, $Al_2O_3$ and MgO compounds were detected in oxygen environment and $Al_2(SO_4)_3$ sulfate was detected in the hydrogen sulfide environment. Corrosion rate of Al-Si-Mg alloy was about 4.3 times faster in hydrogen sulfide environment than oxygen environment.

Mechanistic Studies on the Hydrogen Evolution and Permeation of Ultra-Strong Automotive Steel in Neutral Chloride Environments (중성의 염화물 환경 내 자동차용 초고강도강의 부식반응에 기인한 수소원자의 발생 및 투과 메커니즘)

  • Hwang, Eun Hye;Ryu, Seung Min;Kim, Sung Jin
    • Korean Journal of Materials Research
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    • v.28 no.7
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    • pp.428-434
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    • 2018
  • Hydrogen evolution on a steel surface and subsequent hydrogen diffusion into the steel matrix are evaluated using an electrochemical permeation test with no applied cathodic current on the hydrogen charging side. In particular, cyclic operation in the permeation test is also conducted to clarify the corrosion-induced hydrogen evolution behavior. In contrast to the conventional perception that the cathodic reduction reaction on the steel in neutral aqueous environments is an oxygen reduction reaction, this study demonstrates that atomic hydrogen may be generated on the steel surface by the corrosion reaction, even in a neutral environment. Although a much lower permeation current density and significant slower diffusion kinetics of hydrogen are observed compared to the results measured in acidic environments, they contribute to the increase in the embrittlement index. This study suggests that the research on hydrogen embrittlement in ultra-strong steels should be approached from the viewpoint of corrosion reactions on the steel surface and subsequent hydrogen evolution/diffusion behavior.

Evaluation of Corrosion Effects on Permanent Ground Anchors (영구 지반앵커에 대한 부식의 영향 평가)

  • Park, Hee-Mun;Park, Seong-Wan
    • Journal of the Korean Geotechnical Society
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    • v.20 no.2
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    • pp.27-36
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    • 2004
  • The corrosion rate measurement procedure for the permanent ground anchors using polarization resistance measurements and electrochemical impedance spectroscopy is presented in this paper. The polarization resistance measurements were used to determine the correlation between corrosion rate in the steel and soil characteristics. The electrochemical impedance spectroscopy was used to predict the time dependent corrosion reaction and evaluate the different type of coating systems and the effect of cement grouting on the corrosion attack under various conditions. The results indicate that a low pH soil is a good indicator of a corrosive soil. The low pH soil condition (<5) in both clay and sand has a significant effect on the corrosion reaction of steel members in permanent found anchors. In the case of neutral and alkaline conditions beyond pH 6 in clay and sand, no consistent acceleration of corrosion was measured and the corrosion rate was constant regardless of variations of soil pH levels. Laboratory test data for porcelain clay indicate that the change of soil pH level has a small influence on the corrosion reaction in the steel member. The use of cement footing in the bonded length is sufficient to decrease the corrosion rate to a level close to 0.003∼0.01mm/y at the end of the given period. With epoxy and fusion bonded epoxy coating, the steel specimens remained unaffected and retained the original condition. It is suggested that epoxy and fusion bonded epoxy coating can provide effective protection against corrosion for a long time even in aggressive environment.

Effects of W Contents in Co Matrix of the Thermal Sprayed WC-Co on the Corrosion Behavior in Molten Zinc

  • Seong, Byeong-Geun;Hwang, Sun-Young;Kim, Kyoo-Young;Lee, Kee-Ahn
    • Corrosion Science and Technology
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    • v.6 no.4
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    • pp.147-153
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    • 2007
  • This study sought to investigate the reaction of Co-binder containing tungsten with molten zinc. Four kinds of Co-W alloys (pure, 10%W, 20%W, 30%W) were prepared using the powder metallurgy method. The specimens were immersion-tested in molten pure zinc baths at $460^{\circ}C$. To evaluate the corrosion property in molten zinc, the weight loss of the specimen was measured after the immersion tests at different immersion times (10~300 min.). Co-10%W alloys, compared with pure cobalt, showed no effect of tungsten addition on the reaction rate in molten zinc. The relationship between the weight loss and the square root of immersion period represents a straight line in both pure cobalt and Co-10%W alloy. The Co-Zn reaction layer in Co- 1O%W alloy consists of $\gamma2$, $\gamma1$, $\gamma$ and ($\beta1$ phases. The rate of weight loss significantly increases and the weight loss behavior is not well accord with the linear relationship as the tungsten content in the Co-W alloy increases. The $\beta1$ layer was not formed on the Co-20%W alloy and neither was a stable Co-Zn intermetallic compound layer found on the Co-30%W alloy. The main cause of increase in reaction rate with increasing tungsten content is related with the instability of the Co-Zn reaction phases as seen on micro-structural analysis.

Study on corrosion fatigue of high strength steel (고장력강의 부식피로에 관한 연구)

  • 유헌일;천기정;택목양삼
    • Journal of the korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.32-44
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    • 1983
  • In case of $K_{Imax}$ < $K_{Iscc}$, the corrosion fatigue of high strength steel in 0.1N $H_{2}$S $O_{4}$ solution and 3.5% salt water is as follows. 1. The fatigue life shortens in order of 3.5% salt water and 0.1N $H_{2}$S $o_{4}$ solution. 2. The fatigue crack growth rate in air is obtained as the following equation. (dc/dN)$_{atr}$=7.23*10$^{-6}$ (.DELTA. K)$^{2.23}$ 3. The corrosion fatigue crack growth rate in environment is divided into three regions, that is, First Region, Second Region and Third Region from the small cyclic stress intensity. 4. The formation rate of the active surface on metal is slower than the mechano-chemical reaction rate in First Region. The crack growth rate depends on time and the cyclic stress intensity and is expressed as the following equation. (dc/dN)$_{I}$=C(/DELTA. K)$^{\delta}$ 5. The formation rate of the active surface is faster than the mechano-chemical reaction rate in Second Region and the synergistic effect by stress and corrosion becomes slow. In case the fatigue load is large, we have the critical crack growth rate which is not related to the cyclic stress intensity. 6. The corrosion crack growth rate by the mechano-chemical reaction is the same in $H_{2}$S $O_{4}$ solution and salt water, so Hydrogen accelerates the crack growth. 7. The environment has no effect on the corrosion fatigue crack growth rate in Third Region. 8. In First Region and Second Region, dimple is observed on the fatigue fracture surface in 0.1N $H_{2}$S $O_{4}$ solution. 9. The striation is observed in any environment as in air in Third Region and its interval approximately coincide with the crack growth rate.ate.e.e.

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Application of waste biomass as ecological corrosion inhibitors for steel rebar embedded in cement mortar (시멘트 모르타르에 매립된 철근의 생태학적 부식방지제로서 폐기물 바이오매스의 적용)

  • Karthick, Subbiah;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.111-112
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    • 2022
  • In this present study, the corrosion mitigation effect of conifer cone extract (CC) was examined in the cement mortar to improve the steel rebar (SR) corrosion resistance. The corrosion inhibition properties of the SR embedded in cement mortar (CM) admixed with different percentage (0, 0.5, 1.0, 1.5, 2.0 %) of CC was studied by open circuit potential (OCP) and electrochemical impedance spectroscopy (EIS) tests. This result confirms that the CM with 0.5% of CC added has better corrosion resistance than the blank specimen (0 % of CC). Although, the percentage of CC increase above 0.5%, the CC could yield a negative impact on CM properties in terms of reducing the corrosion resistance due to the reduction of cement hydration reaction. It was highlighted that the SR embedded in CM containing 0.5% of CC had increased corrosion resistance.

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Effects of Electrolyte Concentration on Electrochemical Properties of Zinc-Air Batteries (전해질 농도에 따른 아연-공기 전지의 전기화학적 특성)

  • Han, Ji Woo;Jo, Yong Nam
    • Korean Journal of Materials Research
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    • v.29 no.12
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    • pp.798-803
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    • 2019
  • The self-discharge behavior of zinc-air batteries is a critical issue induced by corrosion and hydrogen evolution reaction (HER) of zinc anode. The corrosion reaction and HER can be controlled by a gelling agent and concentration of potassium hydroxide (KOH) solution. Various concentrations of KOH solution and polyacrylic acid have been used for gel electrolyte. The electrolyte solution is prepared with different concentrations of KOH (6 M, 7 M, 8 M, 9 M). Among studied materials, the cell assembled with 6 M KOH gel electrolyte exhibits the highest specific discharge capacity and poor capacity retention. Whereas, 9 M KOH gel electrolyte shows high capacity retention. However, a large amount of hydrogen gas is evolved with 9 M KOH solution. In general, the increase in concentration is related to ionic conductivity. At concentrations above 7 M, the viscosity increases and the conductivity decreases. As a result, compared to other studied materials, 7 M KOH gel electrolyte is suitable for Zn-air batteries because of its higher capacity retention (92.00 %) and specific discharge capacity (351.80 mAh/g) after 6 hr storage.

Intepretation of Faradaic Impedance for Corrosion Monitoring

  • Itagaki, M.;Taya, A.;Imamura, M.;Saruwatari, R.;Watanabe, K.
    • Corrosion Science and Technology
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    • v.3 no.1
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    • pp.1-5
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    • 2004
  • A polarization resistance is generally used to estimate the corrosion rate in the corrosion monitoring by an electrochemical impedance method. When the Faradaic impedance has a time constant due to the reaction intermediate, the electrochemical impedance describes more than one loop on the complex plane. For example, the electrochemical impedance of iron in acidic solution shows capacitive and inductive loops on the complex plane. In this case, the charge transfer resistance and the polarization resistance are determined at middle and low frequency ranges, respectively. Which should be selected for corrosion resistance in corrosion monitoring, the charge transfer resistance or the polarization resistance'? In the present paper, the above-mentioned question is examined theoretically and experimentally.

Electrochemical Behavior and Corrosion Protection of Galvanized Steel Sheet Treated in Ce Based Solution

  • Song, Yon-Kyun;Mansfeld, F.
    • Corrosion Science and Technology
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    • v.7 no.6
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    • pp.332-337
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    • 2008
  • A reaction and evaporation types of cerium based conversion coatings were developed for galvanized steel sheet. The corrosion loss Q(Cb/cm2) and protection efficiency P(%) were obtained using a polarization technique for cerium based conversion coatings on galvanized steel exposed to 0.5N NaCl for 7 days. The microstructure of coating layer was observed using SEM. An excellent corrosion reistnce of galvanized steel was obtained by two types of cerium basd conversion coating. Salt spray test was done to evaluate the corrosion resistance of three samples by visual inspection. The corrosion ranking of three samples-untreated and two treatedby electrochemical data was matched well with the results of salt spray test.