• Title/Summary/Keyword: corrosion protection

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Corrosion Protection Performance of Polyester-Melamine Coating with Natural Wood Fiber Using EIS Analysis

  • Shin, PyongHwa;Jo, DuHwan;Shon, MinYoung
    • Corrosion Science and Technology
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    • v.15 no.2
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    • pp.69-77
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    • 2016
  • In the present study, polyester-melamine coating systems with natural wood fiber (NWF) were prepared and the effects of NWF on the corrosion protectiveness of the polyester-melamine coating were examined using EIS analysis. From the results, higher average surface roughness was observed with increase of NWF content. Water diffusivity and water uptake into the polyester-melamine coatings with NWF were much higher than that into the pure polyester-melamine coating. The decrease in the impedance modulus |Z| was associated with the localized corrosion on carbon steel, confirming that corrosion protection of the polyester-melamine coatings with NWF well agrees with its water transport behavior.

The TRS Terminal for Wireless Remote Corrosion Monitoring System (무선 원격 부식모니터링용 TRS 단말기)

  • Ha, Tae-Hyeon;Bae, Jeong-Hyo;Lee, Hyeon-Gu;Ha, Yun-Cheol;Kim, Dae-Gyeong
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.544-547
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    • 2003
  • The owner of water pipeline has a burden of responsibility for the protection of corrosion and the prevention against leakage of water. So, they have been installed a CP(Cathodic Protection) System in odor to protect corrosion. And they also have been measured and analyzed the data about P/S(Pipe to Soil) potential of water pipeline. The P/S potential is basic data of evaluation for water pipeline corrosion. They need remote automatic corrosion monitoring system for easy maintenance. In this paper, The communication method was studied mainly. And the specifications of proposed TRS (Truncked Radio System ) terminal for corrosion monitoring are introduced briefly.

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Corrosion Protection Properties of Co3O4 and CoFe2O4 Nanoparticles for Water-Based Epoxy Coatings on 2024-T3 Aluminum Alloys

  • Thu Thuy Thai;Anh Truc Trinh;Thi Thanh Tam Pham;Hoan Nguyen Xuan
    • Corrosion Science and Technology
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    • v.22 no.2
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    • pp.90-98
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    • 2023
  • In this study, cobalt oxide (Co3O4) and cobalt-doped magnetite (CoFe2O4) nanoparticles were synthesized by a hydrothermal method. They were then used as corrosion inhibitors for corrosion protection of AA2024-T3 aluminum alloys. These obtained nanoparticles were characterized by x-ray diffraction, field-emission scanning electron microscopy, and Zeta potential measurements. Corrosion inhibition activities of Co3O4 and CoFe2O4 nanoparticles were determined by performing electrochemical measurements for bare AA2024-T3 aluminum alloys in 0.05 M NaCl + 0.1 M Na2SO4 solution containing Co3O4 or CoFe2O4 nanoparticles. Corrosion protection for AA2024-T3 aluminum alloys by a water-based epoxy with or without the synthesized Co3O4 or CoFe2O4 nanoparticles was investigated by electrochemical impedance spectroscopy during immersion in 0.1 M NaCl solution. The corrosion protection of epoxy coating deposited on the AA2024-T3 surface was improved by incorporating Co3O4 or CoFe2O4 nanoparticles in the coating. The corrosion protection performance of the epoxy coating containing CoFe2O4 was higher than that of the epoxy coating containing Co3O4.

On the Corrosion Protection Characteristics of Port Steel Structures Corroded Naturally for a Long Period of Time (장기간 자연 부식된 항만부두 강구조물의 방식특성 연구)

  • Kim, K.J.;Choi, Y.S.
    • Journal of Korean Port Research
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    • v.12 no.1
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    • pp.145-154
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    • 1998
  • Protection characteristics of the corroded steel pile which was served as a pier structure over 8 years in seawater have been examined in terms of corrosion potential, electrochemical impedance spectroscopy(EIS) and anodic/cathodic polarization curves. The steel structure was sectioned into two parts, waterline(splash zone, just above the seawater surface) and in-water(underwater), and protection characteristics for the two parts were investigated with the application of cathodic protection(CP) by sacrificial anodes using Zn and Al alloys. The main results obtained were as follows; (1) The corrosion potential of waterline zone was higher than that of in-water, which implied that the corrosion of waterline was more severe than that of in-water, (2) As a result of EIS examination, the transition period from the apparent CP to the substantial CP took about twenty to thirty days according to the corrosion condition.

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Study on the Prevention of Crevice Corrosion for a Stainless Steel Heat Exchanger (스테인리스강 열교환기의 틈부식 방지에 관한 연구)

  • LIM, U-Joh;YUN, Byoung-Du
    • Journal of Fisheries and Marine Sciences Education
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    • v.17 no.1
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    • pp.106-114
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    • 2005
  • This paper is a study on the prevention of crevice corrosion for a stainless steel heat exchanger in various pH solutions and with Cl ion concentrations. The electrochemical polarization test and crevice corrosion test of STS 304 for a heat exchanger were carried out. The crevice corrosion aspect, a passive behavior, crevice corrosion behavior, and corrosion protection characteristics of STS 304 using Al-alloy and Mg-alloy galvanic anode were considered. The main results are as follows: 1. The crevice corrosion of STS 304 occurs in the crevice and this corrosion increases pitting according to depth direction. On the other hand, the exterior crevice becomes passive. 2. With changing from a neutral to acid environment and increasing Cl ion concentration, the pitting potential of STS 304 lowers, and thus the crevice corrosion of STS 304 is sensitive. 3. The cathodic protection potential of STS 304 in the crevice is cathodically polarized by increasing Cl ion concentration. Therefore, an Al-alloy galvanic anode is more suitable than a Mg-alloy galvanic anode to protect the crevice corrosion of STS 304.

Effect of Impressed Current System for Corrosion Protection of Rebars in Concrete (콘크리트 중의 철근 부식 억제를 위한 외부전원법의 효과)

  • Moon, Han-Young;Kim, Seong-Soo;Kim, Hong-Sam
    • Magazine of the Korea Concrete Institute
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    • v.11 no.2
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    • pp.221-230
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    • 1999
  • Corrosion of rebars can occur if there are cracks, moisture and availability of oxygen or carbonation proceeds, chloride penetrates and diffuses in concrete. Once rebars in concrete corrodes, subsequently accompanied with scaling, spalling in concrete cover. As a result of them, the RC structure is seriously deteriorated. In this study, theoretical review and experiments for cathodic protection(CP) have been performed to control corrosion of rebars in concrete contained chlorides and pre-crack. For CP the impressed current system was applied, the protection effect was investigated when rebars was directly contacted with salt water due to crack and open to much chlorides in concrete. In order to investigate the effect of protection, when CP was energized for 1 year, half-cell potential, potential-decay with current density, corrosion ratio, etc. were measured. With the cathodic protection by impressed current system, the depolarized values of all specimen were met NACE Standard, the effect of 34~84% of the ratio of corrosion area and 84~86% of cross-section reduction were calculated.

Critical Design Issues on the Cathodic Protection Systems of Ships

  • Lee, Ho Il;Lee, Chul Hwan;Jung, Mong Kyu;Baek, Kwang Ki
    • Corrosion Science and Technology
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    • v.6 no.3
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    • pp.90-95
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    • 2007
  • Cathodic protection technology has been widely used on ship's outer hull and inner side of ballast water tanks as a supplementary corrosion protection measure in combination with protective organic coatings. Impressed current cathodic protection system is typically opted for the ship's hull and, sacrificial anode system, for ballast water tanks. The anticipation and interest in cathodic protection system for ships has been surprisingly low-eyed to date in comparison with protective coatings. Computational analysis for the verification of cathodic protection design has been tried sometimes for offshore marine structures, however, in commercial shipbuilding section, decades old design practice is still applied, and no systematic or analytical verification work has been done for that. In this respect, over-rotection from un-erified initial design protocol has been also concerned by several experts. Especially, it was frequently reported in sacrificial anode system that even after full design life time, anode was remaining nearly intact. Another issue for impressed current system, for example, is that the anode shield area design for ship's outer hull should be compromised with actual application situation, because the state-of-the-art design equation is quite impractical from the applicator's stand. Besides that, in this study, some other critical design issues for sacrificial anode and impressed current cathodic protection system were discussed.

A Study of Optimizing Cathodic Protection in Comparison of Design Methodologies

  • Choi, Young-Kwan;Choi, Sang-Yule;Shin, Myong-Chul
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.11
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    • pp.23-29
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    • 2010
  • The principal factor determining an optimum design method for cathodic protection is finding the protection current for preventing the corrosion of existing, already laid pipe. Some factors currently used to test designs include the sizes and lengths of pipes, soil resistivity, and the coating damage rate. We believe this method and current formulae are not optimum due to the uncertainty of determining the coating damage rate and the corrosion protection current's density. This paper analyzes the amount of protection current obtained by performing a temporary current test using data describing existing laid pipe. We then propose determining the corrosion protection current by using the temporary current test after modifying the formula. In addition, we suggest a way to choose optimized cathodic protection and the process of design by executing the design and taking account of such factors as a site condition of 34km-long non-protected water supply pipe lines (stages I and II) in ${\bigcirc}{\bigcirc}$ region, climate, interferences, and durability.

A Study on the Effect of the ICCP System in Reinforced Concrete Specimens of Slab Type

  • Jeong, Jin-A;Ko, Kwon-Heum;Kim, Mun-Su;Lee, Du-Hyeong
    • Corrosion Science and Technology
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    • v.17 no.6
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    • pp.272-278
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    • 2018
  • Reinforced concrete (RC) has been used as a construction material in various environments, such as airports, bridges, and ocean concrete structures, etc. Over time, however, rebar in the concrete is prone to corrosion from environmental forces and structural defects of the concrete. Cathodic protection (CP) was invented to prevent problems with corrosion and is widely used for different applications. Cathodic protection is divided into two types: sacrificial anode cathodic protection (SACP) and impressed current cathodic protection (ICCP). There are several limitations to the use of sacrificial anode cathodic protection in complex reinforced concrete structures, including concrete resistivity, throwing power of the CP, and environmental conditions. These limitations can affect the protection performance of SACP. Therefore, we used impressed current cathodic protection in our study. We tested Ti-Mesh, Ti-Rod, and Ti-Ribbon anodes in slab type reinforced concrete specimens. Electrochemical tests were conducted to confirm the impressed current cathodic protection performance under different environmental conditions.

Design Requirements Review and Time-dependant CP Performance Analysis for Corrosion Protection Design Optimization of Offshore Structure (해상구조물의 방식설계 최적화를 위한 설계요건 분석 및 시간의존적 방식성능 해석)

  • Park, Jae-Cheul;Choi, Yoo-Youl;Pyeon, Kang-Il;Chun, Kang-Woo;Jang, Hwa-Sup;Roh, Gill-Tae
    • Journal of the Korean institute of surface engineering
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    • v.49 no.5
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    • pp.408-415
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    • 2016
  • The offshore structures exposed to harsh corrosive such as the marine environment is essential for the quality management technique throughout the life cycle of initial design, construction and operation. Also, it should satisfy the design life and ensure the safety of the substructure with optimization of design process. This study focused on optimization of design condition for corrosion protection of wind turbine structure and computational analyzing was performed to evaluate the performance of corrosion protection with utilizing practical experimental data. We expect this analytical study contribute to improve the corrosion maintenance stability and economical efficiency of designing wind turbine structures. As a result, the design of cathodic protection system using sacrificial anodes required accurate identification of current density in order to meet the long term design life, which can be seen that a change of structure surface's coating breakdown factor is one of the key influencing factors.