• 자원리싸이클링
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• 제16권3호
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• pp.19-26
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• 2007

도심지에서 발생하는 생활폐기물들은 재활용 가능한 목재나 iron 등을 분리시킨 후 소각장으로 보내지기 때문에 자기류나 유리류 그리고 가장 많은 양을 차지하고 있는 가연성 물질로 존재하게 된다. 하지만 소각 전 분리 공정에도 불구하고 생활폐기물에서의 iron의 함유량은 약 $3{\sim}11%$에 달하고 있다. 이러한 iron은 소각로에서 소각 처리될 경우 약 $1000^{\circ}C$의 온도(로의 내부 온도)에서 산화반응에 의해 표면에 산화물 층을 형성하게 된다. 소각된 바닥재는 water-cooling냉각 처리를 통해 냉각되며 물과 접촉한 iron 표면의 산화물 층은 심한 붕괴가 일어나 부식작용이 더욱 활발히 일어나며 많은 양의 ferrous material($Fe_3O_4,\;Fe_2O_3,\;FeS_2$)을 생성하게 된다. 이러한 iron과 ferrous material은 산화 환원 작용에 의해 부피변화를 일으키기 때문에 시멘트 골재 등으로의 재활용 시 많은 문제점을 일으킬 수 있다. 따라서 본 연구에서는 소각 바닥재를 이용하여 각 입도별 자력선별에 따른 ferrous material의 분리 특성에 대해 연구하였다. 그 결과 전체 바닥재의 약 18.7%(ferrous product; $Fe_3O_4,\;Fe_2O_3,\;FeS_2$, iron)가 자력선별(자력세기:3800gauss)에 의해 분리 되었으며 1.18mm이상의 입도에서 전체 ferrous product의 87.7%가 분포하였다. iron의 경우 전체 바닥재의 약 3.8%의 함유량을 보였으며 1.18mm이상의 입도에서 전체 iron의 99%이상이 존재하였다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
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• pp.9-10
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• 2000

An important business-field of world-wide steel-industry is the coating of thin metal-sheets with zinc, zinc-aluminum and aluminum based materials. These products mostly go into automotive industry. in particular for the car-body. into building and construction industry as well as household appliances. Due to mass-production, the processing is done in large continuously operating plants where the mostly cold-rolled metal-strip as the substrate is handled in coils up to 40 tons unwind before and rolled up again after passing the processing plant which includes cleaning, annealing, hot-dip galvanizing / aluminizing and chemical treatment. In the liquid Zn, Zn-AI, AI-Zn and AI-Si bathes a combined action of corrosion and wear under high temperature and high stress onto the transfer components (rolls) accounts for major economic losses. Most critical here are the bearing systems of these rolls operating in the liquid system. Rolls in liquid system can not be avoided as they are needed to transfer the steel-strip into and out of the crucible. Since several years, ceramic roller bearings are tested here [1.2], however, in particular due to uncontrollable Slag-impurities within the hot bath [3], slide bearings are still expected to be of a higher potential [4]. The today's state of the art is the application of slide bearings based on Stellite\ulcorneragainst Stellite which is in general a 50-60 wt% Co-matrix with incorporated Cr- and W-carbides and other composites. Indeed Stellite is used as the bearing-material as of it's chemical properties (does not go into solution), the physical properties in particular with poor lubricating properties are not satisfying at all. To increase the Sliding behavior in the bearing system, about 0.15-0.2 wt% of lead has been added into the hot-bath in the past. Due to environmental regulations. this had to be reduced dramatically_ This together with the heavily increasing production rates expressed by increased velocity of the substrate-steel-band up to 200 m/min and increased tractate power up to 10 tons in modern plants. leads to life times of the bearings of a few up to several days only. To improve this situation. the Mechanical Alloying (MA) TeChnique [5.6.7.8] is used to prOduce advanced Stellite-based bearing materials. A lubricating phase is introduced into Stellite-powder-material by MA, the composite-powder-particles are coated by High Energy Milling (HEM) in order to produce bearing-bushes of approximately 12 kg by Sintering, Liquid Phase Sintering (LPS) and Hot Isostatic Pressing (HIP). The chemical and physical behavior of samples as well as the bearing systems in the hot galvanizing / aluminizing plant are discussed. DependenCies like lubricant material and composite, LPS-binder and composite, particle shape and PM-route with respect to achievable density. (temperature--) shock-reSistibility and corrosive-wear behavior will be described. The materials are characterized by particle size analysis (laser diffraction), scanning electron microscopy and X-ray diffraction. corrosive-wear behavior is determined using a special cylinder-in-bush apparatus (CIBA) as well as field-test in real production condition. Part I of this work describes the initial testing phase where different sample materials are produced, characterized, consolidated and tested in the CIBA under a common AI-Zn-system. The results are discussed and the material-system for the large components to be produced for the field test in real production condition is decided. Outlook: Part II of this work will describe the field test in a hot-dip-galvanizing/aluminizing plant of the mechanically alloyed bearing bushes under aluminum-rich liquid metal. Alter testing, the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed. Part III of this project will describe a second initial testing phase where the won results of part 1+11 will be transferred to the AI-Si system. Part IV of this project will describe the field test in a hot-dip-aluminizing plant of the mechanically alloyed bearing bushes under aluminum liquid metal. After testing. the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed.