• 제목/요약/키워드: corrosion pipeline

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Case Study of Non-Metallic Repair Systems for Metallic Piping

  • Hammad, Bakr. S.
    • Corrosion Science and Technology
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    • 제7권1호
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    • pp.6-12
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    • 2008
  • Non-metallic composite overwrap repair methods utilize resin based fiber-reinforced composite materials, which have higher specific strength to weight ratio and stiffness, superior corrosion and fatigue resistance, and substantially reduced weight when compared to carbon steel. Non-metallic repair methods/systems can allow desired functional properties to be achieved at a respectable economic advantage. For example, non-metallic composite repair systems have at least a 50 year design stress of 20 ksi and approximately 25% of the short term tensile strength of fiberglass. For these systems, the contribution of the repaired steel to the load carrying capability need not be considered, as the strength of the repair itself is sufficient to carry the internal pressure. Worldwide experience in the Oil & Gas industry confirms the integrity, durability, inherent permanency, and cost-effectiveness of non-metallic composite repair or rehabilitation systems. A case study of a recent application of a composite repair system in Saudi Aramco resulted in savings of 37% for offshore subsea line and 75% for onshore above grade pipeline job. Maintaining a pipeline can be costly but it is very small in comparison to the cost of a failure. Pipeline proponents must balance maintenance costs with pipeline integrity. The purpose is not just to save money but also to attain a level of safety that is acceptable. This technology involves the use of an epoxy polymer resin based, fiber-reinforced composite sleeve system for rehabilitation and /or repair pipelines.

지하철 누설전류 무선 원격 감시시스템 적용 사례 (A case study of remote wireless monitoring system for stray current due to subway system)

  • 배정효;하윤철
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 D
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    • pp.1817-1818
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    • 2006
  • In present, most of metallic structures (gas pipeline, oil pipeline, water pipeline, etc) are running parallel with subway in Seoul and Pusan.In this case, subway system make a stray current due to electrical corrosion on metallic structures. The owner of metallic structures has a burden of responsibility for the protection of corrosion and the prevention against big accident such as gas explosion or soil pollution and so on. So, they have to measure and analyze the data about P/S(Pipe to Soil) potential, amplitude of stray current, point of source of stray current and so on. In this paper, results of development about Wireless Remote Monitoring and Control System on Underground Pipeline in Stray Current Conditions are presented. And also field test data should be reporting.

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지하철의 표유전류에 대한 가스배관의 전식대책법 (The Corrosion Control Method for the Stray Current of Subway on Underground Gas Pipeline)

  • 하태현;이현구;배정효;김대경;하윤철
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 추계학술대회 논문집 전력기술부문
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    • pp.382-384
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    • 2003
  • In case of parallel running with underground gas pipeline and subway, stray current of subway makes a interference on gas pipeline. This interference is one of the reason of gas pipeline corrosion. So, the high speed response rectifier was developed in order to mitigate a interference. In this paper, the field test result of proposed rectifier is presented. The effect of an alternative in stead of the forced drainage system is also presented.

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보온재 부착 파이프라인의 부식두께 측정에 관한 연구 (A Study on Real-Time Corrosion Thickness Measurement Technique of Insulated Pipeline)

  • 장지훈;조경식;이종오;김기동
    • 연구논문집
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    • 통권31호
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    • pp.135-147
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    • 2001
  • The wall-thickness of insulated pipelines can be easily evaluated by measuring the gamma-ray transmission intensity because this intensity is inversely proportional to the thickness of insulated pipeline. The main purpose of this study is to develop the nondestructive and filmless on-line inspection system of corrosion by measuring the wall thickness of insulated pipeline. The inspection system is constructed with radioisotope, 64 channel photo diode array detector, crawler system and data taking and operating software. The traditional off-line radiographic method carried out by exposing film cassettes can be replaced by this cost-effective on-line digital imaging method and the application will be greatly expected especially in the chemical and petrochemical industries.

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교류가 유도되는 매설배관에서의 교류 부식속도 측정에 관한 연구 (Corrosion Rate of Buried Pipeline by Induced Alternating Current)

  • 송홍석;김영근;이성민;고영태;박용수
    • 한국가스학회지
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    • 제5권3호
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    • pp.63-72
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    • 2001
  • 천연가스 공급용 고압 지하 매설배관에 교류가 유도될 때 쿠폰과 전기저항형 박막센서를 이용하여 교류에 의한 부식속도를 평가하고 주요한 인자를 규명하고자 하였다. 전국에 걸쳐 조사된 교류전압 측정결과를 바탕으로 쿠폰과 전기저항형 박막센서를 설치하고, 주요인자를 고찰하기 위하여 다양한 인자들 (교류전압, 교류전류, 토양 비저항, 주파수, 방식전위)을 정기적으로 기록하였다. 황산동 전극기준 -850mV의 방식전위를 충분히 만족하는 상황에서도 교류에 의한 부식이 진행하였으며, 교류에 의한 부식속도는 교류전압과는 관계없이 교류전류밀도와 주파수에 의존하는 것으로 나타났다. 교류에 의한 부식속도는 유효교류전류밀도에 따라 직선적으로 증가하였으며, 쿠폰에 의한 평가결과 직선의 기울기는 0.619, 전기저항형 센서에 의한 직선의 기울기는 0.885로 나타났다.

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해양파이프라인 비파괴검사를 위한 와전류 센서 개발 (Eddy Current Sensor Development for Offshore Pipeline NDT Inspection)

  • 이슬기;송성진
    • 한국해양공학회지
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    • 제29권2호
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    • pp.199-206
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    • 2015
  • Regular high-strength carbon steel is currently the most commonly used pipe material for onshore and offshore pipelines. The corrosion of offshore pipelines is a major problem as they age. The collapse of these structures as a result of corrosion may have a heavy cost is lives and assets. Therefore, their monitoring and screening is a high priority for maintenance, which may ensure the integrity and safety of a structure. Monitoring risers and subsea pipelines effectively can be accomplished using eddy current inspection to detect the average remaining wall thickness of corroded low-alloy carbon steel pipelines through corrosion scaling, paint, coating, and concrete. A test specimen for simulating the offshore pipeline is prepared as a standard specimen for an analysis and experiment with differential bobbin eddy current sensors. Using encircling coils, the signals for the defect in the simulated specimen are analyzed and evaluated in experiments. Differential bobbin eddy current sensors can diagnose the defects in a specimen, and experiments have been carried out using the developed bobbin eddy current sensor. As a result, the most optimum coil parameters were selected for designing differential bobbin eddy current sensors.

Effect of Boundary Conditions of Failure Pressure Models on Reliability Estimation of Buried Pipelines

  • Lee, Ouk-Sub;Pyun, Jang-Sik;Kim, Dong-Hyeok
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권6호
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    • pp.12-19
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    • 2003
  • This paper presents the effect of boundary conditions in various failure pressure models published for the estimation of failure pressure. Furthermore, this approach is extended to the failure prediction with the aid of a failure probability model. The first order Taylor series expansion of the limit state function is used in order to estimate the probability of failure associated with each corrosion defect in buried pipelines for long exposure period with unit of years. A failure probability model based on the von-Mises failure criterion is adapted. The log-normal and standard normal probability functions for varying random variables are adapted. The effects of random variables such as defect depth, pipe diameter, defect length, fluid pressure, corrosion rate, material yield stress, material ultimate tensile strength and pipe thickness on the failure probability of the buried pipelines are systematically investigated for the corrosion pipeline by using an adapted failure probability model and varying failure pressure model.

22.9kV 배전선로와 병행하는 가스배관의 MIC에 대한 기초 연구 (A Basic Study on the Microbiologically Influenced Corrosion of Gas Pipeline Running Parallel with 22.9kV D/L)

  • 하태현;배정효;김대경;이현구;최상봉;정성환
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 추계학술대회 논문집 학회본부 C
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    • pp.503-505
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    • 2000
  • In general, the reason of the abnormal corrosion on oil tanks has been proved the MIC (Microbiologically Influenced Corrosion). The concern about MIC is increasing more and more now days. Therefore, this paper presents the results of basic study on the Microbiologically Influenced Corrosion of gas pipeline running parallel with 22.9kV D/L (Distribution Line).

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하천통과 매설배관의 사고사례에 대한 연구 (A Study on Accidents of Buried Pipeline Crossing River)

  • 마영화;김지윤;윤기봉;조영도
    • 한국가스학회지
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    • 제14권6호
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    • pp.51-56
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    • 2010
  • 해외 하천통과 매설배관 사고사례를 수집하여 분석하였다. 이는 국내 하천통과 도시가스매설배관의 합리적인 매설심도를 결정하기 위한 기본 자료로 활용하기 위함이다. 사고사례 조사결과 하천을 통과하는 천연가스매설배관 사고의 주요원인은 홍수로 분석되었다. 홍수에 의한 배관 노출 및 과도 유량에 의한 하중이 파손 원인인 경우가 많다. 파손발생 위치에서 부식이 발생한 것도 원인이 되었다. 따라서 국내 하천통과 매설배관의 합리적이고 효율적인 매설심도 결정을 위해서는 국내 하천특성에 맞는 하천의 수리학적 특성평가와 배관의 구조해석이 요구된다. 일반 천연가스배관의 사고사례 조사 결과도 주요 원인이 외부간섭과 부식임도 요약하였다. 이들 두 주요원인은 매설환경에 따라 전체사고에서 차지하는 비율이 차이가 있었다.

실배관 파열시험을 통한 부식배관의 파열압력 평가 (The Evaluation of Burst Pressure for Corroded Pipeline by Full Scale Burst Test)

  • 김영표;백종현;김우식;고영태
    • 대한기계학회논문집A
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    • 제26권1호
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    • pp.203-210
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    • 2002
  • The transmission pipeline industry spends many millions of dollars annually performing inline inspections, excavating sites of possible corrosion, and repairing or replacing damaged sections of pipe. New criteria fur evaluation of the integrity of corroded pipe have been developed in recent years to help in controlling these costs. These new criteria vary widely in their estimates of integrity and the most appropriate criterion fur a given pipeline is net always clear. This paper presents an overview, comparison and evaluation of acceptability criteria for corrosion deflects in pipelines. By full scale burst tests, this paper has assessed the relative accuracy of each of theses criteria in predicting burst pressure. Many of the criteria appear to be excessively conservative and indicate that deflects must be repaired when none is needed, based upon burst test data.