• 제목/요약/키워드: corrosion fatigue

검색결과 418건 처리시간 0.023초

대기환경하에서 장기간 사용된 부식강재의 실험적 피로거동평가 (Experimentally Evaluating Fatigue Behavior of Corroded Steels Exposed in Atmospheric Environments)

  • 문재민;정영수;전제형;안진희;김인태
    • 한국강구조학회 논문집
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    • 제29권3호
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    • pp.193-204
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    • 2017
  • 실제 옥외 대기환경하에서 부식손상된 무도장 가시설 강재 및 도장 강재의 피로강도는 명확하지 않다. 본 연구에서는 약 7년간 지하철 공사현장에서 사용된 가시설 부재와 극심한 해양 부식환경하에서 75년간 사용된 영도대교 강부재로부터 절취한 강재의 피로실험을 실시하였다. 그리고 강재 표면의 부식 생성물을 제거한 후 강재 표면의 3차원형상을 측정하여 최대, 최소 및 평균 잔존두께를 계산하였다. 피로실험결과 및 FEM해석 결과에 근거하여 부식특성과 피로강도와의 상관관계를 검토하였으며, 실제 옥외 환경하에서 부식된 무도장 및 도장 강재의 피로수명 평가식도 제시하였다.

조선용강재의 부식피로와 전기방식에 관한 연구 (The study on corrosion fatigue and cathodic protection of the steel plates used for the shipbuilding)

  • 전대희;김원녕;이의호
    • Journal of Advanced Marine Engineering and Technology
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    • 제9권2호
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    • pp.126-142
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    • 1985
  • The plane bending corrosiion fatigue test for the welded metal parats was performed in the air and in the natural sea water with and without applying cathodic protection. The specimens tested were the weld of SM41 steel plates, SM58 steel plates and of SM41 to SM58, which were all prepared by submerged arc welding. The main results obtained from the experiment are summarized as follows: (1) In case with SM41 and SM58 steel plates, lower value of impact strength, higher value of hardness and more noble electrode potential were observed in the welded metal part than in the HAZ and base metal. Also the lowest hardness zone in the HAZ was observed with SM58 which was not found with SM41. In case with weld specimen of SM41 to SM58, the impact strength and the electrode potential of the welded metal part showed again the lowest and most noble value but the hardness value was located between those of SM41 and SM58 base metal. (2) In the fatigue test, the specimens tested in the air and under the cathodic protection were both cracked in a purely mechanical mode, but the specimens tested without cathodic protection were cracked by the combination of mechanical fracture and electro-chemical corrosion. (3) The corrosion fatigue limit of the welded metal parts of the specimen was increased by the cathodic protection. As the protection potential was varied down to -800 mV vs. SCE the fatigue limit was increased to the value tested in the air, and the maximum fatigue limit appeared at the -1, 000 - -1, 200 mV vs. SCE. However, as the protection potential was further decreased below -1, 200 mV vs.SCE, the fatigue limit of weld of SM58 and of SM41-SM58 joining was decreased but the limit was almost constant in the case of weld of SM41. (4) It is suggested that when designing steel ship the corrosion fatigue limit of welded metal parts should be stressed as a designing strength of the structure of steel ship in addition to the conventional basis considering simply tensile strength of steel and safety factor.

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장기운용항공기 구조물의 잔여 피로수명예측 기법 (An Evaluation of Fatigue Life for Aging Aircraft Structure)

  • 이은경;정유인;김상식
    • 한국재료학회지
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    • 제25권10호
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    • pp.516-522
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    • 2015
  • Aging aircraft structures are inevitably exposed to environment for a long time facing many potential problems, including corrosion and wide spread fatigue damage, which in turn cause the degradation of flight safety. In this study, the environmental surface damages on aging aircraft structures induced during service were quantitatively analyzed. Additionally, S-N fatigue tests were performed with center hole specimens extracted from aging aircraft structures. From the results of quantitative analyses of the surface damages and fatigue tests, it is concluded that corrosion pits initiated during service reduce the fatigue life significantly. Finally, using the fracture mechanics and the EIFS (equivalent initial flaw size) concepts, the remaining fatigue life was predicted based on actual fatigue test results.

Nondestructive Evaluation of the Characteristics of Degraded Materials Using Backward Radiated Ultrasound

  • Sung D. Kwon;Sung J. Song;Dong H. Bae;Lee, Young Z.
    • Journal of Mechanical Science and Technology
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    • 제16권9호
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    • pp.1084-1092
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    • 2002
  • The frequency dependency of Rayleigh surface wave is investigated indirectly by measuring the angular dependency of the backward radiation of the incident ultrasonic wave in two kinds of degraded specimens by scuffing or corrosion. Then, the frequency dependency is compared with the residual stress distribution or the corrosion-fatigue characteristics for the scuffed or corroded specimens, respectively. The width of the backward radiation profile increases with the increase of the variation in residual stress distribution for the scuffed specimens. In the corroded specimens, the profile width decreases with the increase of the effective aging layer thickness and is inversely proportional to the exponent, m, in the Paris' law that can predict the crack size increase due to fatigue. The result observed in this study demonstrates high potential of backward radiated ultrasound as a tool for nondestructive evaluation of subsurface gradient of material degradation generated by scuffing or corrosion.

Investigation of Corrosion Fatigue Phenomena in Transient Zone and Preventive Coating and Blade Design against Fouling and Corrosive Environment for Mechanical Drive Turbines

  • Hata, Satoshi;Nagai, Naoyuki;Yasui, Toyoaki;Tsukamoto, Hiroshi
    • International Journal of Fluid Machinery and Systems
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    • 제1권1호
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    • pp.121-139
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    • 2008
  • For mechanical drive steam turbines, the investigation results of corrosion fatigue phenomena in the transient zone are introduced, including basic phenomena on expansion line and actual design and damage experience. These results were analyzed from the standpoint of stress intensity during the start of cracking. In order to resolve such problems, preventive coating and blade design methods against fouling and corrosive environments are developed. Detailed evaluation test results are given for coating performance using a unique test procedure simulating fouling phenomena and washing conditions. Finally, the results of the successful modification of internals and on-line washing results on site are introduced.

Corrosion Fatigue Cracking of Low Alloy Steel in High Temperature Water

  • Lee, S.G.;Kim, I.S.;Jang, C.H.;Jeong, I.S.
    • Corrosion Science and Technology
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    • 제2권2호
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    • pp.93-97
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    • 2003
  • Fatigue crack growth test or low alloy steel was performed in high temperature water. Test parameters were dissolved oxygen content. loading frequency and R-ratio ($P_{min}/P_{max}$). Since the sulfur content or the steel was low, there were no environmentally assisted cracks (EAC) in low dissolved oxygen(DO) water. At high DO, the crack growth rate at R = 0.5 tests was much increased due to environmental effects and the crack growth rate depended on loading frequency and maximized at a critical frequency. On the other hand, R = 0.7 test results showed an anomalous decrease of the crack growth rate as much different behavior from the R = 0.5. The main reason of the decrease may be related to the crack tip closure effect. All the data could be qualitatively understood by effects of oxide rupture and anion activity at crack tip.

산성안개가 내후성강재의 녹형성 및 피로강도에 미치는 영향 (Effect of Acid Fog on Rust Formation and Fatigue Strength of Weathering Steel)

  • 김민건;구은회
    • 산업기술연구
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    • 제22권B호
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    • pp.13-20
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    • 2002
  • The purpose of this study is to investigate the effect of acid fog on the rust formation behavior of weathering steel (SMA50) which is used in uncoated bridges. Weathering steel didn't form the passive film under the environment of acid fog(pH5,6), whereas the environment of distilled water formed the protective oxide film. Therefore, the construction of weathering steel under the environment extremely exposed to SOx and NOx which are the main compositions of acid fog is not adequate. Fatigue limits of weathering steel under acid fog environment are remarkably decreased as compared with environment of distilled water. The corrosive constituents in acid fog has piled up the corrosion products on specimen surface and generated the corrosion pits. Because of the high stress concentration arising at this corrosion pit, relatively low fatigue limits were obtained for acid fog specimens.

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무도장 교량에 사용되는 내후성강재의 부식 및 피로거동에 미치는 산성안개의 영향 (Effect of Acid Fog on Rust Formation and Fatigue Behavior of Weathering Steel Used in Un-Coated Bridge)

  • 김민건
    • 대한기계학회논문집A
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    • 제32권1호
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    • pp.13-20
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    • 2008
  • The purpose of this study is to investigate the effect of acid fog on the rust formation behavior of weathering steel (SMA50) which is used in un-coated bridges. Weathering steel didn't form the passive film under the environment of acid fog(pH5,6), whereas the environment of distilled water formed the protective oxide film. Therefore, the construction of weathering steel under the environment extremely exposed to SOx and NOx which are the main compositions of acid fog is not adequate. Fatigue limits of weathering steel under acid fog environment are remarkably decreased as compared with environment of distilled water. The corrosive constituents in acid fog has piled up the corrosion products on specimen surface and generated the corrosion pits. Because of the high stress concentration arising at this corrosion pit, relatively low fatigue limits were obtained for acid fog specimens.

대기부식에 의한 가선재의 열화특성 (Degradation Properties of Catenary Wires on the Atmospheric Corrosion)

  • 김용기;장세기;정우성;이덕희
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2002년도 춘계학술대회 논문집
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    • pp.590-596
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    • 2002
  • Contact wires are made by metallic materials and exposured at atmosphere. We have investigated mechanical properties and the present condition of air pollution as to the messenger wires and ACSR wires of these contact wires. Mechanical properties between new contact wires and used, the used one's tensile strength and elongations was decreased by effect from corrosion. We observed a fatigue properties which was investigated by fatigue test because contact wires were affected with amplitude vibration everytime the train passed through the railways. In the evaluation of fatigue test, it was also shown that fatigue life of the used wires was decreased 50 ∼ 60% compared with that of new ones in average by effect from corrosion.

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피로하중이 가해지는 외면겹치기 동시경화조인트의 파괴에 미치는 부식의 영향 (Effects of Corrosion Behavior on Failure of Co-Cured Single Lap Joints Subjected to Cyclic Tensile Loads)

  • 신금철
    • 대한기계학회논문집A
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    • 제34권3호
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    • pp.315-321
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    • 2010
  • 반복 인장하중이 가해지는 외면겹치기 동시경화조인트는 피접합물의 경계면 가장자리에서 균열이 발생하여 전체 파손에 이르게 되는데, 그 과정 중 피접합물의 경계면에서 발생하는 부식 현상이 중요한 영향을 미치게 된다. 그러므로 본 논문에서는 외면겹치기 동시경화조인트의 피로 파괴에 미치는 부식 현상의 영향을 규명하기 위하여 접합부 계면의 표면조도와 피접합물의 하나인 복합재료의 적층 각도의 변화에 따른 피로실험을 수행하였으며 유한요소해석을 통하여 얻은 경계면 응력 분포와 비교, 분석하였다.