• 제목/요약/키워드: corroded steel

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불확실 신뢰도 기법을 이용한 부식된 강구조물의 안전도분석 (A Safety Assessment using Imprecise Reliability for Corrosion-damaged Steel Structure)

  • 조효남;최현호;선종완
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2004년도 봄 학술발표회 논문집
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    • pp.267-274
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    • 2004
  • Since there is a large variation in measurements of the thickness of corroded elements, the thickness of corroded elements are considered as imprecise elements. There is also a considerable degree of uncertainty in a visual assessment of thickness loss. The remaining thickness of a severly corroded element may be represented by an imprecise which expresses the range over which there is uncertainty about the thickness. Therefore, the objective of this paper is to propose a new methodology to safety assessment using imprecise reliability into conventional safety assessment frameworks. For this purpose, this study presents a safety assessment model using Imprecise reliability for large civil structures and demonstrates the applicability of the approach to cable-stayed bridge projects.

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Extension of theoretical approaches for the shear strength of reinforced concrete beams with corroded stirrups

  • Pier Paolo Rossi;Nino Spinella
    • Computers and Concrete
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    • 제31권1호
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    • pp.33-52
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    • 2023
  • This paper proposes and validates the extension of two models, previously formulated for the evaluation of the shear strength of reinforced concrete members with un-corroded reinforcements, to the case of beams with corroded stirrups. These extended models are based on the plasticity theory (this model has been proposed in the past by one of the authors) and on the simplified modified compression field theory. The response of these models is compared with that of the compression chord capacity model, which has recently been embedded with modifications that simulate the effects of steel corrosion. These latter modifications are first discussed and then introduced into the other two models. An existing database of slender and non-slender beams tested in laboratory by other researchers is revised and improved. Finally, all the considered models are applied to the selected specimens and a comparison is drawn between the shear strength resulting from the considered models and the shear strength resulting from the laboratory tests. The effects of corrosion on some important parameters of the ultimate shear response of the reinforced concrete beams are also discussed.

국내가스배관 부식부위 평가프로그램의 개발 (Development of Corrosion Defect Assessment Program for API X65 Gas Pipelines)

  • 최재붕;김연호;구본걸;김영진;김영표;백종현;김우식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.453-458
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    • 2001
  • Pipelines have the highest capacity and are the safest and the least environmentally disruptive way for gas or oil transmission. Recently, failures due to corrosion defects have become of major concern in maintaining pipeline integrity. A number of solutions have been developed for the assessment of remaining strength of corroded pipelines. However, these solutions are known to be dependent on material properties and pipeline geometries. In this paper, a Fitness-For-Purpose type limit load solution for corroded gas pipelines made of the X65 steel is proposed. For this purpose, a series of burst tests with various types of corrosion defects are performed. Finite element simulations are carried out to derive an appropriate failure criterion. And then, further, extensive finite element analyses are performed to obtain the FFP type limit load solution for corroded X65 gas pipelines as a function of defect depth, length and pipeline geometry. And also, a window based computer program far the assessment of corrosion defect, which is named as COPAP(COrroded Pipeline Assessment Program) has been developed on the basis of proposed limit load solution.

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소석회와 CO2를 이용한 상수관로의 부식제어(II) - 관종별 부식특성 평가 (Corrosion Control in Water Distribution System using Lime and Carbon Dioxide(II) - Evaluation on the Characteristics of Corrosion as a Function of Pipe Material)

  • 이두진;김영일;송영일;박현아
    • 상하수도학회지
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    • 제22권3호
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    • pp.379-387
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    • 2008
  • The pH & alkalinity adjustment method by lime and carbon dioxide($CO_2$) for corrosion control in water distribution system was investigated to evaluate the corrosion characteristics of metal pipes, such as galvanized iron, copper, stainless steel, and carbon steel. When the pH in sand filtered and ozone+GAC treated water was increased with lime and $CO_2$ from 7.5 to 8.0, the concentration of residual chlorine decreased at higher pH and longer reaction time; the concentration of trihalomethane increased. The corrosion rate of coupons with corrosion control using lime and carbon dioxide was showed much smaller than those without corrosion control using pilot-scale simulated distribution system. The galvanized iron was corroded much faster than carbon steel, copper, and stainless steel. Especially, copper and stainless steel coupons were hardly corroded. The galvanized iron and carbon steel coupons with corrosion control were produced the corrosion products less than those without corrosion control by the results of environmental scanning electron microscope(ESEM) and energy dispersive x-ray spectroscopy(EDS) analyses. The galvanized iron coupon with pH and alkalinity adjustment by lime and carbon dioxide was detected about 30 percent of zinc, when the carbon steel was detected about 30 percent of calcium by calcium carbonate products formation. For the results of X-ray diffraction(XRD) analyses, the goethite(${\alpha}$-FeOOH) was identified as primary corrosion product of galvanized iron without corrosion control, while the Zinc oxide(ZnO) was found on corrosion products of galvanized iron coupon with corrosion control as the results of EDS analyses. However, the carbon steel corrosion products regardless of corrosion control were composed predominantly of maghemite(${\gamma}-Fe_2O_3$) and hematite(${\alpha}-Fe_2O_3$).

부식 H형 강재의 복부좌굴강도 추정에 관한 기초적 연구 (A Fundamental Study on Evaluation of Web Crippling Strength of Corroded H-Beams)

  • 김인태;신창희;정지영
    • 한국강구조학회 논문집
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    • 제22권5호
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    • pp.421-433
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    • 2010
  • 강구조물의 장기간 사용에 있어 가장 대표적인 노화현상의 하나로 부식손상을 들 수 있다. 그러나 부식 손상된 강재의 지속사용 여부 및 보수 보강 필요 여부를 판단하기 위한 잔존 내하력 평가법이 확립되어 있지 않은 실정이다. 본 연구에서는 부식손상으로 인한 단면결손 또는 두께감소의 정도가 H형 강재의 복부좌굴강도에 미치는 영향을 검토하고 잔존 복부좌굴하중 추정법을 제안하기 위하여, H형 강재의 복부좌굴실험과 유한요소해석을 실시하였다. 본 실험에서는 지하철 공사 현장에서 다년간 대기 노출로 인하여 부식 손상된 주형받침보를 절단한 H형 강재와 부식손상을 모사하기 위하여 인위적으로 복부 하단부의 부식손상 두께와 높이를 달리하여 제작한 H형 강재의 총 13개의 시험체를 사용하였다. 그리고 다양한 하중재하면적 또는 지지단면적을 모사하기 위해, 이들 중 5개의 시험체는 상부플랜지의 상면 전체에 걸쳐 압축하중을 전면재하 하였으며, 나머지 8개는 상부플랜지의 일부분에만 부분적으로 압축하중을 부분재하 하였다. 또한 이들 시험체에 대한 유한 요소해석을 수행하여 실험결과와 비교, 분석하였다. 그 결과, 복부의 부식두께 및 손상높이와 복부좌굴하중과의 상관관계를 정량화하였으며, 평균 부식감소량과 표준편차를 이용하여 H형 강재의 복부좌굴하중 감소계수를 추정할 수 있는 잔존 복부좌굴하중 추정법을 제안하였다.

토양매설 스테인리스강 상수도 배관의 부식원인 규명 (Elucidation of Corrosion and Failure of Stainless Steel Tubing buried in Soil for Potable Water)

  • 김영식;박수진;황보덕;신민철
    • Corrosion Science and Technology
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    • 제11권1호
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    • pp.20-28
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    • 2012
  • Since buried pipes contact the soil directly, corrosion by the soil could be occurred. Recently, some stainless steel pipes after 8 years burial at G area were corroded and leaked. In order to elucidate highly corroded phenomena(its rate was about 0.175 mm/y) of these pipes, the investigation for corrosion environment, soil, stray current's effect, and chemical analysis on the pipes were performed. Most of investigated sites were close to traditional water-closet and showed high moisture and thus those areas could be highly corrosive. In the investigation by two kinds of soil evaluation methods, it was revealed that the soils at G areas were highly corrosive, and moreover the contents of sulfate reducing bacteria in the soils were high. Also, open circuit potentials of many pipes showed different values and its potentials were high positive. Therefore, it was considered that corrosion of buried pipes at G area could be affected by high corrosive soil's environment and stray current corrosion.

X-ray Photoelectron Spectroscopy를 이용한 냉연 강판의 표면 분석 연구 (Surface Analysis of Cold Rolled Steel Sheets by X-ray Photoelectron Spectroscopy)

  • 이도형;소재춘
    • 분석과학
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    • 제7권1호
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    • pp.115-124
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    • 1994
  • 탈지과정을 거친 냉연 강판을 순수로 세정하는 과정에서 발생하는 rust와 이러한 rust 발생을 방지하기 위하여 0.05%(wt) $Na_5P_3O_{10}$ 용액으로 표면처리한 냉연 강판의 표면은 X-ray Photoelectron Spectroscopy(XPS) 방법으로 비교 분석하였다. Rust가 발생한 냉연 강판의 표면은 $Fe_2O_3$ 및 FeO, 그리고 $Fe(OH)_3$등으로 구성되는 산화층이 $1500{\AA}$정도의 두께로 존재함을 알 수 있었고, 한편 $Na_5P_3O_{10}$ 용액으로 표면처리한 냉연 강판의 표면은 $60{\AA}$정도의 인산염 피막이 얇은 Fe 산화층 위에 존재함으로써 보호 피막의 역할을 한다는 것을 알 수 있었다.

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하수슬러지-(SO2-O2-H2O-bal. CO2) 혼합 가스 분위기에서 Fe-Cr 강의 고온부식거동 연구 (Study of High Temperature Corrosion Behavior of Fe-Cr Steel in Sewage Sludge-(SO2-O2-H2O-bal. CO2) mixed Gas Environment)

  • 김민정;박주창;유인선
    • 한국표면공학회지
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    • 제53권2호
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    • pp.72-79
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    • 2020
  • Two Fe-Cr steels of T22 steel and STS430 steel were corroded at 650 and 750℃ for 100hr in sewage sludge-(0.3% SO2-6% O2-10% H2O-balance CO2) mixed gas environment. T22 steel corroded faster than STS430, indicating that the Cr content significantly influence the corrosion rates. T22 formed thick and non-protective Fe2O3 as the major oxide and Fe3O4 as the minor one. With an increase in corrosion temperature, their corrosion rates increased, being accompanied with formation of pores and cracks in the thickened oxide scales that were non-adherent. STS430 steel formed Fe2O3, Fe3O4 as the outer scale and (Fe, Cr)-O as the inner layer by which its corrosion rate is greatly reduced. Both the T22 and STS430 steel samples formed multi-layered scales by outward diffusion of Fe ions and inward diffusion of oxygen and sulfur ions at high-temperature more than 650℃.

PS강연선이 부식된 PSC보의 극한휨거동 평가실험 (Experimental Evaluation for Ultimate Flexural Behaviors of PSC beams with A Corroded Tendon)

  • 윤석구
    • 대한토목학회논문집
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    • 제33권3호
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    • pp.843-854
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    • 2013
  • 이 논문에는 PS강연선이 부식된 PSC보부재의 극한휨거동을 평가하기 위해 수행한 실험연구를 수록하였다. 프리스트레스 감소와 PS강연선의 단면적 감소가 PSC보의 휨강도에 미치는 영향을 평가하기 위해 5개의 PSC보부재를 이용하여 정적하중 재하실험을 수행하였다. 두 개의 PSC보부재는 드릴을 이용해 덕트 내부에 있는 PS강연선 표면을 노출시킨 후 부식촉진장치를 이용해 인위적으로 PS강선들을 부식시켰다. 실험부재의 파괴시까지 정적하중을 재하하면서 철근과 콘크리트의 변형률, 그리고 중앙부의 처짐량 변화를 측정하였으며 또한 음향센서를 콘크리트표면에 부착하여 부식된 PS강선의 파단을 모니터링하였다. 실험결과를 토대로 PS강선이 부식된 PSC보부재의 휨강도 평가방법을 분석하였다. 또한, 사용하중 작용시 후긴장된 PSC보부재 내부의 PS강연선의 부식 여부를 조기 예측할 수 있는 방법을 고찰하였다.

철근부식, 겹침이음 및 축하중의 영향을 고려한 원형 전단 교각의 내진성능실험 (Seismic-performance Experiments of Circular Shear Piers Considering Effects of Rebar Corrosion, Lap splice and Axial Load)

  • 이수형;이승건;이혜린;홍기증
    • 한국구조물진단유지관리공학회 논문집
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    • 제25권6호
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    • pp.143-153
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    • 2021
  • 노화된 교각의 횡철근, 주철근, 겹침이음의 철근부식은 교각의 내진성능에 직접적인 영향을 끼친다. 횡철근 및 주철근의 철근부식은 교각의 전단강도 및 휨강도를 각각 직접적으로 감소시킨다. 겹침이음에 철근부식이 생긴다면, 특히 내진설계되지 않은 기존 노후 교각의 휨강도 및 휨연성을 상당히 감소시킨다. 더불어, 교각에 작용하는 축하중이 증가하면 교각의 전단강도가 증가하게 된다. 이러한 영향들을 고려하여, 본 연구에서는 노화를 고려한 합리적인 내진성능평가를 위해, 앞서 언급한 철근부식, 겹침이음, 축하중이 형상비 2이하인 교각의 전단거동과 휨거동에 어떠한 영향을 미치는지 실험을 통해 확인한다. 철근부식으로 인해 전단파괴가 일어날 것으로 예상되는 교각에서 오히려 휨파괴가 발생하는 것을 확인한다. 이러한 파괴모드와 그 원인을 분석하고 내진보강 시 필요한 고려사항을 제시하였다.