• 제목/요약/키워드: core manufacturing

검색결과 732건 처리시간 0.034초

전기강판의 가공 및 포화를 고려한 IPM 모터의 철손 해석 (Core Loss Analysis of IPM Motor Considering Magnetic Saturation and Manufacturing of Electrical Steel)

  • 하경호;김지현;김재관;이선권;나민수
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2009년도 제40회 하계학술대회
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    • pp.887.1_888.1
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    • 2009
  • This paper proposes a core loss analysis method to obtain high accuracy prediction by using Multi-curve representing magnetic properties of a electrical steel in Finite Element Analysis (FEA). Generally, the magnetic prosperities of the electrical steel are measured by Epstein Method based on the international standards that are not good sufficient to predict motor performances. The method only aims to grade products in steel companies The magnetic properties of actual stator core is highly different to those given by steel companies due to the fact that stacking effect, shearing stress, nature anisotropy of electrical steels are not taken into account. In this paper, the magnetic properties are variously measured by three measuring devices, and then the several BH curves and BW curves obtained are used to analyze the core loss of a IPM. The BH curve in the high magnetic field are extrapolated using the mathematical formulation with the maximum saturation magnetic polarization measured

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A Zero Voltage Switching Phase Shift Full Bridge Converter with Separated Primary Winding

  • Kim, Young-Do;Kim, Chong-Eun;Cho, Kyu-Min;Park, Ki-Bum;Cho, In-Ho;Moon, Gun-Woo
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2008년도 하계학술대회 논문집
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    • pp.379-381
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    • 2008
  • Generally additional leakage inductance and two clamp diodes are adopted into the conventional phase shift full bridge (PSFB) converter for reducing the voltage stress of secondary rectifier diodes and extending the range of zero voltage switching (ZVS) operation. However, since additional leakage inductance carries the ac current similar to the primary one, the core and copper loss oriented from additional leakage inductance can be high enough to decrease the whole efficiency of DC/DC converter. Therefore, in this paper, a new ZVS phase shift full bridge converter with separated primary winding (SPW) is proposed. Proposed converter makes the transformer and additional leakage inductor with one ferrite core. Using this method, leakage inductance is controlled by the winding ratio of separated primary winding. Moreover, by manufacturing the both magnetic components with one core, size and core loss can be reduced and it turns out the improvement of efficiency and power density of DC/DC converter. The operational principle of proposed converter is analyzed and verified by the 1.2kW prototype.

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Research on Using Six Sigma Tool to Reduce the Core Process Time

  • Chung, Yi-Chan;Yen, Tieh-Min;Hsu, Yau-Wen;Tsai, Chih-Hung;Chen, Ching-Piao
    • International Journal of Quality Innovation
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    • 제9권1호
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    • pp.94-102
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    • 2008
  • When facing the global severe competition, the enterprises all try their best to upgrade the quality, reduce the costs to reach the goal of customer satisfaction. Motorola was the earliest firm creating the term Six Sigma (6 ${\sigma}$); GE was the enterprise successfully fulfilling Six Sigma. The success of these two firms revealed the prominent effects and became the world-class model enterprises. The main purpose of promoting Six Sigma activity was to reduce the possible defects in the business process to the least through designing and monitoring business process in order to reach the goals such as the best quality and efficiency, the lowest costs, the shortest circular process time, maximum profits and customer satisfaction. This research used the Six Sigma technique to improve the business process of ceramics manufacturing plant and find out the major factors of slower core task time by the analytical process of Process Mapping, Pareto Chart, Simu18 simulation software and figures and proposed the improvement measures. Through the confirmation of the case companies, it successfully reduced the core process time and the organizational costs and increased the capacity.

Sintering Behavior of Ag-Ni Electrode Powder with Core-shell Structure

  • Kim, Kyung Ho;Koo, Jun-Mo;Ryu, Sung-Soo;Yoon, Sang Hun;Han, Yoon Soo
    • 한국표면공학회지
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    • 제49권6호
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    • pp.507-512
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    • 2016
  • Expensive silver powder is used to form electrodes in most IT equipment, and recently, many attempts have been made to lower manufacturing costs by developing powders with Ag-Ni or Ag-Cu core-shell structures. This study examined the sintering behavior of Ag-Ni electrode powder with a core-shell structure for silicon solar cell with high energy efficiency. The electrode powder was found to have a surface similar to pure Ag powder, and cross-sectional analysis revealed that Ag was uniformly coated on Ni powder. Each electrode was formed by sintering in the range of $500^{\circ}C$ to $800^{\circ}C$, and the specimen sintered at $600^{\circ}C$ had the lowest sheet resistance of $5.5m{\Omega}/{\Box}$, which is about two times greater than that of pure Ag. The microstructures of electrodes formed at varying sintering temperatures were examined to determine why sheet resistance showed a minimum value at $600^{\circ}C$. The electrode formed at $600^{\circ}C$ had the best Ag connectivity, and thus provided a better path for the flow of electrons.

마이크로 패턴 성형을 위한 인서트 코어 적용 µ-PIM 표준금형 개발에 관한 연구 (Development of µ-PIM standard mold with exchangable insert core in order to manufacture micro pattern)

  • 박치열;서찬열;김용대
    • Design & Manufacturing
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    • 제11권3호
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    • pp.29-34
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    • 2017
  • Increased demand for parts with micro-pattern structure made of metals, ceramics, and composites in various fields such as medical ultrasonic sensors, CT collimators, and ultra-small actuator parts. Micro powder injection molding (PIM) is a technology for manufacturing micro size, high volume, complex, precision, net-shape components from either metal or ceramic powder. In the present study, a standard mold with a variable insert core capable of producing various micro patterns was investigated. An injection molding test was performed on a standard mold using a line type micro-pattern core having an aspect ratio of 2, a slenderness ratio of 70, a pattern size of $200{\mu}m$, and a pattern spacing of $150{\mu}m$. During the filling process, the deformation of the mold with large aspect ratio and slenderness ratio was analyzed by the experiment and the numerical simulation according to the position of the gate. We proposed a mold structure that minimizes mold deformation by gate modification and enables uniform pattern filling behavior.

Dynamic stability and nonlinear vibration of rotating sandwich cylindrical shell with considering FG core integrated with sensor and actuator

  • Rostami, Rasoul;Mohamadimehr, Mehdi;Rahaghi, Mohsen Irani
    • Steel and Composite Structures
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    • 제32권2호
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    • pp.225-237
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    • 2019
  • In this research, the dynamic stability and nonlinear vibration behavior of a smart rotating sandwich cylindrical shell is studied. The core of the structure is a functionally graded material (FGM) which is integrated by functionally graded piezoelectric material (FGPM) layers subjected to electric field. The piezoelectric layers at the inner and outer surfaces used as actuator and sensor, respectively. By applying the energy method and Hamilton's principle, the governing equations of sandwich cylindrical shell derived based on first-order shear deformation theory (FSDT). The Galerkin method is used to discriminate the motion equations and the equations are converted to the form of the ordinary differential equations in terms of time. The perturbation method is employed to find the relation between nonlinear frequency and the amplitude of vibration. The main objective of this research is to determine the nonlinear frequencies and nonlinear vibration control by using sensor and actuator layers. The effects of geometrical parameters, power law index of core, sensor and actuator layers, angular velocity and scale transformation parameter on nonlinear frequency-amplitude response diagram and dynamic stability of sandwich cylindrical shell are investigated. The results of this research can be used to design and vibration control of rotating systems in various industries such as aircraft, biomechanics and automobile manufacturing.

한국형발사체 성능 고도화 핵심기술 검증을 위한 고압 축소형 연소기 개발 (Development of High-Pressure Subscale Thrust Chamber for Verifying Core Technology for KSLV-II Performance Enhancement)

  • 김종규;김성구;조미옥;유철성
    • 한국추진공학회지
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    • 제25권4호
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    • pp.19-27
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    • 2021
  • 한국형발사체용 연소기 성능 고도화를 위한 핵심기술을 검증하기 위해 고압 축소형 연소기를 개발하였다. 성능 고도화를 위한 핵심기술은 고압 연소기용 분사기 설계, 적층제조기법을 적용한 연소안정화 장치 개발, 고압 축소형 연소기 헤드 및 재생냉각 연소실 설계/제작 등이다. 고압 축소형 연소기 개발을 통해 핵심기술을 검증하였고, 이 기술들은 향후 대형 액체로켓엔진 연소기 개발에 활용될 예정이다.

On nonlinear deflection analysis and dynamic response of sandwich plates based on a numerical method

  • Yong Huang;Zengshui Liu;Shihan Ma;Sining Li;Rui Yu
    • Steel and Composite Structures
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    • 제47권1호
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    • pp.79-90
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    • 2023
  • Nonlinear forced vibration properties of three-layered plates containing graphene platelets (GPL) filled skins and an auxetic core have been inquired within the present paper. Owning reduced weight as well as reduced stiffness, rectangle-shaped auxetic cores have been frequently made from novel techniques such as additive manufacturing. Here, the rectangle shape core is amplified via the graphene-filled layers knowing that the layers possess uniform and linear graphene gradations. The rectangle shape core has the equivalent material specifications pursuant to relative density value. The sandwich plate is formulated pursuant to Kirchhoff plate theory while a numerical trend has been represented to discretize the plate equations. Next, an analytical trend has been performed to establish the deflection-frequency plots. Large deflections, core density and GPL amplification have showed remarkable impacts on dynamic response of three-layered plates.

The Effect of Vertical Strut in Circular Arch Lattice Structure by Selective Laser Sintering for Lightweight Structure

  • Sangwon Lee;Jae-An Jeon;Sang-Eui Lee
    • Composites Research
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    • 제36권3호
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    • pp.173-179
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    • 2023
  • The sandwich structure, consisting of a core and a face sheet, is used for lightweight structural application. Generally, cellular structures like honeycomb, foam, and lattice structures are utilized for the core. Among these, lattice structures have several advantages over other types of structures. In other studies, curved lattice structures were reported to have higher mechanical properties than straight structures by converting shear stresses acting on the structure into compressive stresses. Moreover, the addition of vertical struts can have a positive effect on the mechanical properties of the lattice structure. For the purpose, two lattice structures with Circle Arch (CC) and Circular Arch with a vertical column (CC_C) were studied, which were fabricated by using selective laser sintering was conducted. The result showed that CC_C has dramatic performance improvements in specific strength, modulus, and strain energy density compared to CC, confirming that vertical struts played a significant role in the lattice core. Finite element analysis was employed to determine the cause of the stress behavior of CC and CC_C. This study is expected to help design structurally superior lattice cores and sandwich structures.

카본 CCL에 의한 PCB의 열전달 특성 연구 (A Study on Heat Transfer Characteristics of PCBs with a Carbon CCL)

  • 조승현;장준영;김정철;강석원;성일;배경윤
    • 마이크로전자및패키징학회지
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    • 제22권4호
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    • pp.37-46
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    • 2015
  • 본 논문에서는 PCB용 카본 CCL의 열전달 특성을 실험과 수치해석을 통해 연구하였는데 카본 CCL의 특성 연구를 위해 기존 FR-4 코어와 Heavy copper 코어를 적용한 PCB를 비교하였다. 열전달특성 분석을 위해 코어는 한 개와 두 개가 적용된 HDI PCB 샘플이 제작되었고, 카본코어는 Pan grade와 pitch grade의 2종이 적용되었으며, 코어 두께에 의한 열전달 특성도 평가되었다. 연구결과에 의하면 카본 코어의 열전달 특성은 heavy copper 코어보다는 낮으나 FR-4 코어보다는 우수하였다. 또한, 카본 코어와 heavy copper 코어는 두께가 증가할수록 열전달 특성이 높아졌으나 FR-4 코어는 두께가 증가할수록 열전달 특성이 낮아졌다. heavy copper 코어 적용시 드릴마모도 증가, 무게 증가, 전기절연성 확보를 위한 절연재의 추가로 원가상승을 고려할 때 카본 코어가 PCB의 열전달 특성 향상을 위한 대안이 될 것으로 판단된다.