• Title/Summary/Keyword: cooling channel

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Experimental Study on the Channel Type Heat Sink to Maintain Proper Temperature Cycle of Bio-Sample (바이오 시료의 적정온도 사이클 유지를 위한 채널형 히트싱크에 대한 실험적 연구)

  • Jeong-Gyu Hwang;Sang-Hee Park
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.1
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    • pp.183-191
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    • 2023
  • This study was conducted experimentally to investigate the surface temperature of the heat sink, the air temperature in the flow channel and the sample temperature by changing the channel number of channel type heat sink and the air flow rate when heating and cooling the bio sample. The target temperature of the sample was 15℃ or less as the minimum value and 82℃ or more as the maximum value. In this study, the channel number of the heat sink(N = 1, 2, 4, 5, 10) and the air flow rate(Q=25, 42, 54m3/min) were varied. The bio sample was replaced with water, and the volume of water is 4mL. The size of the heat sink is 80x73x150mm and the material is aluminum. When cooling the sample, the surface temperature, the air temperature and the sample temperature were highly dependent on the number of channels and the flow rate. However, when the sample is heated, the surface temperature, air temperature and sample temperature do not depend on the number of channels and the flow rate. It was found that the conditions for satisfying the minimum temperature of 15℃ or less when cooling the sample were the number of channels N≥5 and the flow rate Q≥42m3/min. When heating the sample, the conditions to satisfy the maximum temperature of 82℃ or more are the number of channels N≤5 and the air flow rate Q≤42m3/min.

Case Studies on Applications of Conformal Cooling Channel Based On DMT Technology (DMT기술을 활용한 형상적응형 냉각채널 적용 사례 연구)

  • Kim, Woo-Sung;Hong, Myung-Pyo;Park, Jun-Seok;Lee, Yun-Soon;Cha, Kyoung Je;Sung, Ji-Hyun;Jung, Min-Wha;Lee, Ye-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.9-14
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    • 2015
  • The Direct Metal Tooling (DMT) process is a kind of additive manufacturing processes, which is developed using various commercial steel powders, such as P20, P21, SUS420, and other non-ferrous metal powders. The DMT process is a versatile process that can be applied to various fields, such as the molding industry, the medical industry, and the defense industry. Among them, the application of the DMT process to the molding industry is one of its most attractive and practical applications, since the conformal cooling channel cores of injection molds can be fabricated at a slightly expensive cost by using the hybrid fabrication method of DMT technology compared with parts fabricated with machining technology. The main objectives of this study are to provide various characteristics of the parts made using the DMT process compared with the same parts machined from bulk materials and evaluate the performance of the injection mold equipped with a conformal cooling channel core fabricated using the hybrid method of the DMT process.

Optimization of a Rotating Two-Pass Rectangular Cooling Channel with Staggered Arrays of Pin-Fins (곡관부 하류에 핀휜이 부착된 회전 냉각유로의 최적설계)

  • Moon, Mi-Ae;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.5
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    • pp.43-53
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    • 2010
  • This study investigates a design optimization of a rotating two-pass rectangular cooling channel with staggered arrays of pin-fins. The radial basis neural network method is used as an optimization technique with Reynolds-averaged Navier-Stokes analysis of fluid flow and heat transfer with shear stress transport turbulent model. The ratio of the diameter to height of the pin-fins and the ratio of the streamwise spacing between the pin-fins to height of the pin-fin are selected as design variables. The optimization problem has been defined as a minimization of the objective function, which is defined as a linear combination of heat transfer related term and friction loss related term with a weighting factor. Results are presented for streamlines, velocity vector fields, and contours of Nusselt numbers, friction coefficients, and turbulent kinetic energy. These results show how fluid flow in a two-pass square cooling channel evolves a converted secondary flows due to Coriolis force, staggered arrays of pin-fins, and a $180^{\circ}$ turn region. These results describe how the fluid flow affects surface heat transfer. The Coriolis force induces heat transfer discrepancy between leading and trailing surfaces, having higher Nusselt number on the leading surface in the second pass while having lower Nusselt number on the trailing surface. Dean vortices generated in $180^{\circ}$ turn region augment heat transfer in the turning region and in the upstream region of the second pass. As the result of optimization, in comparison with the reference geometry, thermal performance of the optimum geometry shows the improvement by 30.5%. Through the optimization, the diameter of pin-fin increased by 14.9% and the streamwise distance between pin-fins increased by 32.1%. And, the value of objective function decreased by 18.1%.

Water Level Variation Analysis in the Cooling Water Discharge Channel of Power Plant due to Installation of Ocean Small Hydropower Plant (해양소수력 건설에 따른 방류수로의 수위 변화 특성 분석)

  • Kang, Keum-Seok;Kim, Ji-Young;Ryu, Moo-Sung
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.21 no.5
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    • pp.391-404
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    • 2009
  • A small hydropower plant(SHP) using cooling water discharged from the power plant was constructed in Samcheonpo. This study presents predicted and measured hydrological data in the construction process of small hydropower plant in order to evaluate characteristics of water level variation of cooling water discharge channel which is a key factor in the design of SHP since the water level rise of channel is related to impact on circulating water system of the existing power plant. Various methods were applied for prediction of water level variation in the design stage from simple empirical formula to sophisticated 3-dimensional CFD method. Measured results reveal that mean value was similar between measured and predicted, but measured results were larger than predicted in deviation. Moreover, simple formula, i.e. standard weir equation and Honma equation, were more useful before installation of SHP, but sophisticated methods during operation of SHP.

A Study on Thermal Performance of Micro Channel Water Block for Computer CPU Cooling (컴퓨터 CPU 냉각용 미세채널 워터블록의 열성능에 관한 연구)

  • Kwon, Oh-Kyung;Choi, Mi-Jin;Cha, Dong-An;Yun, Jae-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.10
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    • pp.776-783
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    • 2008
  • The object of this paper is to study on the thermal performance of a micro channel water block for computer CPU cooling. The effects of liquid flow rate, micro channel width and height on the thermal performances of water block are investigated experimentally. The water block was fabricated Al and machined with a micro milling. The water block consisted of rectangular micro channels 0.5 to 0.9 mm width and 1.5 to 4.5 mm height. The experiments were conducted using deionized water, over a liquid flow rate ranging from 0.2 to 2.0 kg/min. The base temperature and thermal resistance decrease with increasing of liquid flow rate. The increase of a channel height is more effective on the thermal resistance than the decrease of a channel width. At the flow rate of 0.7 kg/min, input power of 100 W, the base temperature and thermal resistance of sample 6 is $33^{\circ}C$ and $0.13\;^{\circ}C/W$ respectively.

Structural Analysis of Gas Generator Regenerative Cooling Chamber (재생냉각형 가스발생기 챔버 구조해석)

  • Ryu, Chul-Sung;Kim, Hong-Jip;Choi, Hwan-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.10
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    • pp.1046-1052
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    • 2007
  • Elastic-plastic structural analysis for regenerative cooling chamber of gas generator was performed. Uniaxial tension test was conducted for STS316L at room and high temperature conditions to get the material data necessary for the structural analysis of the chamber which was operated under thermal load and high internal pressure. Physical properties including thermal conductivity, specific heat and thermal expansion were also measured. The structural analysis for four different types of regenerative cooling chamber of gas generator revealed that increased cooling performance decreased the thermal load and strain of the cooling channel structure. The results propose that in order for the regenerative cooling gas generator chamber to have high structural stability with endurance to high mechanical and thermal loads, it is important for the chamber to be designed to have high cooling performance.

Structural Analysis of Gas Generator Regenerative Cooling Chamber (가스발생기 재생냉각 챔버 구조해석)

  • Ryu, Chul-Sung;Choi, Hwan-Seok
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.802-807
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    • 2007
  • Elastic-plastic structural analysis for regenerative cooling chamber of gas generator was performed. Uniaxial tension test was also conducted for STS316L at room and high temperature conditions to get the material data necessary for the structural analysis of the chamber which is operated under thermal load and high internal pressure. Physical properties including thermal conductivity, specific heat and thermal expansion data were also measured. The structural analysis for four different types of regenerative cooling chamber of gas generator revealed that increased cooling performance decreases the thermal load and strain of the cooling channel. The results propose that in order for the regenerative cooling gas generator chamber to have high structural stability with endurance to high mechanical and thermal loads, it is important for the chamber to be designed to have high cooling performance.

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An Experimental Study on Cooling Performance of Microchannel Waterblock for Electronic Devices Cooling (전자기기 냉각용 마이크로채널 워터블록의 냉각성능에 관한 실험적 연구)

  • Kwon, Oh-Kyung;Choi, Mi-Jin;Cha, Dong-An;Yun, Jae-Ho
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2432-2437
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    • 2007
  • The demand of high speed and miniaturization of electronic devices results in increased power dissipation requirement for thermal management. In this work, the effects of microchannel width, height and liquid flowrate on the cooling performances of microchannel waterblock are investigated experimentally. The microchannel waterblock considered ranged in width from 0.5 to 0.9 mm, with the channel height being nominally 1.7 to 9 times the width in each case. The experiments were conducted using water, over a liquid flow rate ranging from 0.2 to 2.0 lpm. The base temperature, thermal resistance and pressure drop increase with increasing of liquid flow rate. The measured thermal resistances ranged from 0.10 to 0.23 $^{\circ}C$/W for the channel 5.

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Freezing Characteristics in a Horizontal Rectangular Channel with the Two-Dimensional Protuberances (2차원 직사각형 덕트 내부에 돌기부를 갖는 흐름의 동결특성에 관한 연구)

  • Oh, Cheol
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.6
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    • pp.721-727
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    • 2003
  • Freezing of turbulent water flow between two horizontal cooled parallel plates with the separated region has been investigated experimentally. The flow separation was induced by vertical plates (two-dimensional plates) situated at the inlet of the rectangular channel. The degree of flow separation was varied by employing vertical thin plates with various heights. Three kinds of the vertical plates with 8.0, 9.8 and 12.5 mm in height were utilized. The Reynolds number and cooling temperature ratio were ranged from $3.45\times10^3 to 1.73\times10^4$ and 7.0 to 20.0 respectively, The measurements show that the flow separation influenced remarkably on the local ice formation characteristics. The location of the first ice layer and the average heat transfer at the ice surface were found be correlated as a function of the Reynolds number, the cooling temperature ratio, and the orifice height ratio.

Experimental study on natural circulation using liquid nitrogen for superconducting applications

  • Choi, Yeon Suk
    • Progress in Superconductivity and Cryogenics
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    • v.15 no.3
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    • pp.49-52
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    • 2013
  • An experiment to investigate the natural circulation of a cryogen has been performed. The study is motivated mainly by our recent development of cryogenic cooling system for prototype superconducting cyclotron without any circulating pump. In the natural circulation loop system, a cooling channel is attached on the outer surface of the aluminium block and the liquid nitrogen passes through inside of the channel to cool the block indirectly. A cryocooler as a heat sink is located at the top to re-condense cryogenic vapor coming from the aluminium block in which electrical heater is installed as a heat source. The main dimensions are determined using the relevant analysis and the natural circulation loop is successfully fabricated. The temperature distributions in the loop are measured during initial cool-down process and in steady state, from which the modified Grashof numbers are calculated and compared with the existing correlation estimated with one-dimensional analysis for steady state flow.