• Title/Summary/Keyword: conveyor

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CFD Analysis for Concept Design of Air Levitation Transport System (공기부양 이송시스템 개념설계를 위한 전산유동해석)

  • Chang H.S.;Park Y.J.;Chang Y.S.;Choi J.B.;Kim Y.J.;Chun P.H.;Kong J.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.81-82
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    • 2006
  • Conveyor-type transporters have been widely used as a typical delivery system of semi-conductor, FPD and other IT-related products. However, as the IT-product is getting larger in size and higher in resolution, several problems are caused by mechanical contacts between the transporter and target object. In this context, recently, lots of efforts are being devoted for development of various contact-free handling systems to get rid of deffets and oil contaminations. The objectives of this paper are to characterize suspension mechanisms and to investigate air flow effects on air levitation transport system. For this purpose, a series of CFD analyses were carried out and the simulation data showed a good agreement with the corresponding experimental ones. It is anticipated that the promising result can be used as a basis for concept design of the transport system.

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A Study on the Reasonable Materials Handling System of Wooden Furniture Industries (목재가구산업의 적정 물류운반시스템에 관한 연구)

  • Chung, Woo-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.2
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    • pp.71-80
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    • 1996
  • Handling the manufacured goods is the most cost-consuming task in material handling system in wooden furniture industries. Fully automated warehouse for cartoned goods of a furniture manufacturing company was analized to provide plant engineers and managers with some important informations on the utility and profitability of the automated storage and retrieval system(AS/RS). Process-oriented simulation modeling tech-niques were used to describe the system and to propose some alternatives to promote the efficiency of AS/RS. Simulation report could be inter-preted as follows: 1. Warehouse for the furniture goods must be designed in accordance with reliable material handling program and constructed with suitable equipments depending on the specification of packed products. 2. An excess of palletized products induced the indigestion and the inefficiency of AS/RS of the furniture industry and put this high-costly system into the shade. 3. Overcrowded AS/RS of the furniture factories could regain its material handling function by cutting down the deposit of products into the automated warehouse. For this purpose, reducing the regular output and direct delivering the outside products to the destination should be considered as the definite counterplan. And additional operation of conventional handy warehouse was also expected to improve the efficiency of main AS/RS.

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Development of Automatic Seed Metering Device (자동제어식 파종조절장치 개발)

  • Lee, Y.K.;Lee, D.W.;Oh, Y.Z.
    • Journal of Biosystems Engineering
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    • v.19 no.2
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    • pp.91-98
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    • 1994
  • Planting, transplanting, and harvesting are important processes for the successful production of farm products in Korea because those require the high labor intensity during limitted period. Recently, many researches of using automatic control with a microcomputer are carried in the agricultural field, but are not much spread to the seeder development. Automatic sowing technology would be much attractive if there was a way to assure that each seed was count accurately in the seed metering device. Thus, an automatic seed metering device was designed and constructed to be controlled by microcomputer. This device could be improved in not only counting the number of seeds in but also sowing seeds between row spacings. Automatic seed metering device consisted of conveyor belt and temporary storage device. Performance of seed metering device depends on the apparatus including sensor, stepping motor and DC-solenoid. Research contents and results are summarized as follows. 1. The seed metering device involving seed hopper, sorter and temporary storage device was designed and constructed. 2. A seed counting system with six photo electric sensors, designed and built for this project, was adequate for tranferring and counting seeds accurately. 3. Operating algorithm for stepping motor and photo electric DC-solenoid was developed. The Seed metering device proved to be a smooth and accurate operating device using the algorithm. 4. The performance of second prototype metering device was examined with five kinds of seeds ; mung beans, red beans, white beans, black beans and corn to transfer and count the seeds. The error ratio of seed metering was less than 3.5%.

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Development of Cyclone Conveying System for Transporting Chopped Round Bale Roughage and Separating Dust (흙먼지 분리기 용이한 원형베일 세절 조사료의 사이클론 이송장치 개발)

  • Ha, Yu-Shin;Kwon, Jin-Kyung;Park, Kyung-Kyoo
    • Journal of Biosystems Engineering
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    • v.36 no.3
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    • pp.204-210
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    • 2011
  • This study developed the cyclone conveying system using roughage cutter for the round bale reported in the previous papers. Performance tests were conducted whether it can easily separate dust from roughage such as rice straws and it can transport roughages from cutter to TMR mixer. In addition, the airflow patterns in the cyclone conveying system were investigated using CFD code (FLUENT 6.2) for various velocities of dust collection fan. The cyclone conveying system was designed based on dried rice straws with a diameter of 1,340 mm, a cylinder length of 1,220 mm, a cone length of 850 mm and the current velocity of the dust collection fan was 15~20 m/s. It was found that transporting of roughage from cutter to TMR mixer and the separation of dust were satisfactory, and the dust removal rate of rice straws was around 31.9%. CFD analysis showed that, at the blowing fan velocity of 11.6 m/s, the airflow velocity inside the dust collector increased as velocity of the dust collection fan increased, but the airflow patterns inside the dust collector were all much the same.

The Measurement of the Dynamics Performance of a Linear Induction Motor (유도형(誘導型) 리니어모터의 동특성(動特性) 계측(計測))

  • Kim, I.K.;Chung, H.G.;Park, C.I.;Park, H.C.;Kim, B.S.;Park, S.C.;Chung, H.H.;Kim, Y.M.;Jang, S.M.
    • Proceedings of the KIEE Conference
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    • 1994.07a
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    • pp.223-225
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    • 1994
  • In these days, it is widely applications of Linear Induction Motor(LIM) that used propulsion system of maglev and LIM Car. elevator. conveyor system, servo system, etc. The calibration method for, performance of LIM is more difficult than static state of one. Then we made testing system to measurement for dynamic performance of LIM and deal with data acquisition board on PC system. We try to get for the data measuring that is thrust force, braking force versus speed(r.p.m. or time) and current, voltage, frequency versus speed.

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Structural and Dynamic Characteristic Analysis for Automatic Magazine Feeder in Automation Assembly System for LED Convergency Lighting (LED 융합조명의 자동화 조립 시스템에서 전자동 매거진 피더에 관한 구조해석과 동특성 분석)

  • Choo, Se-Woong;Jeong, Sang-Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.23-33
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    • 2018
  • In the general manual feeder of an LED lighting assembly system, many workers are needed to supply parts to the main conveyor. The automatic feeder for modern automation lighting assembly systems consists of a completely automated feeding system and a magazine system that supplies the parts automatically. A standardized LED panel and diffusion cover is stacked in the cartridge of the magazine system. The structural safety of the automatic feeding system with regard to handling the load from the panels and covers stored in the cartridge should be guaranteed. LED convergency lighting modules are assembled using two LED panels and one diffusion cover in an automatic feeder. In this study, the structural safety and fatigue life of the automatic feeder and magazine were analyzed by considering the load generated in the automatically assembled LED convergency lighting system. In addition, the dynamic behavior of each auto-feeding system and magazine delivery system was visualized, and the working process was evaluated via dynamic simulation using a virtual engineering method. A tack time table for automatic feeding systems was derived by developing a virtual prototype.

The High-risk Groups According to the Trends and Characteristics of Fatal Occupational Injuries in Korean Workers Aged 50 Years and Above

  • Yi, Kwan Hyung
    • Safety and Health at Work
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    • v.9 no.2
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    • pp.184-191
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    • 2018
  • Background: Due to an increasing number of workers aged 50 years and above, the number of those employed is also on the rise, and those workers aged 50 and over has exceeded 50% of the total fatal occupational injuries. Therefore, it is necessary to implement the selection and concentration by identifying the characteristics of high-risk groups necessary for an effective prevention against and reduction of fatal occupational injuries. Methods: This study analyzed the characteristics of high-risk groups and the occupational injury fatality rate per 10,000 workers among the workers aged 50 and over through a multi-dimensional analysis by sex, employment status of workers, industry and occupation by targeting 4,079 persons who died in fatal occupational injuries from January 2007 to December 12. Results: The share of the workers aged 50 years and above is increasing every year in the total fatal occupational injuries occurrence, and the high-risk groups include 'male workers' by sex, 'daily workers' by worker's status, 'craft and related-trades workers' by occupation, and 'mining' by industry. Conclusion: The most frequent causal objects of fatal occupational injuries of the workers aged 50 years and above are found out to be 'installment and dismantlement of temporary equipment and material on work platforms including scaffold' in the construction industry and 'mobile crane, conveyor belt and fork lifts' in the manufacturing industry.

A Study on the Conditions of Drying Efficiency for Conveyor-Belt-Type Dryers Employing Continuous Decompression Indirect Heating Method (연속 감압-간접열 방식의 벨트형 건조장치를 이용한 건조효율 연구)

  • Ha, Sang-An;Kim, Dong-Kyun;Wang, Jei-Pil
    • Resources Recycling
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    • v.24 no.6
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    • pp.54-60
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    • 2015
  • The objective of this study is to develop a belt-type dryer with a capacity of 1 ton/day, thereby improving drying efficiency by more than 70% and reducing the size of dryers by more than 50%, and thus making dryers smaller and lighter to reduce the installation and operation costs by more than 20%. We identified structural improvements by analyzing existing dryers employing indirect heating and verified the superior drying performance of the proposed method through some basic experiments. Furthermore, we verified the improvements in the heat transfer and drying characteristics as we conducted the experiments at reduced pressure.

Estimation and Analysis of Transport Direction according to Traveling Wave in Ultrasonic Transport System (초음파 이송시스템의 진행파에 따른 이송 방향 예측 및 해석)

  • Jeong, Sang-Hwa;Kim, Gwang-Ho;Shin, Sang-Moon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.30-37
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    • 2008
  • An object transport system is driven by a conveyor belt system or a magnetic levitation system. It is an indispensable device in many fields and especially it is very important in the factory automation. However, the conventional transport system can damage precision optical components by the contact force and destroy the inner structure of semiconductor by the magnetic field. The new transport system for transporting without damage is required. The ultrasonic transport system is a device that transports objects on the elastic body using ultrasonic wave. In this paper, an object transport system using the ultrasonic wave is developed for transporting precision elements without damage. Traveling waves are generated by the ultrasonic wave generator fixed in both ends of the beam. The traveling wave of the ultrasonic transport system is theoretically analyzed. Transport direction of the object is examined according to phase difference and frequency. The theoretical results are verified by experiments.

Non-Contact Pick-up System for Turning Large Flexible Thin Sheets (대형 유연박판 회전이송용 비접촉 파지시스템 설계)

  • Kim, Joon Hyun;Ahn, Sung Wook;Lee, Se Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.5
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    • pp.435-442
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    • 2014
  • This paper describes an improved design model that can be used to configure a non-contact pneumatic device to turn a large sheet at the in-line system. For rotational moving in the conveyor system, the conventional method is to turn the system itself. The improved non-contact pick-up system mainly uses 8 pairs of L-shaped latches and 12 swirl type heads. It is positioned above the upward air flow table. This system performs the non-contact gripping and side-edge contact support in the vertical and rotational directions to hold the self-weight of a large flat sheet. A non-contact air head can exert a sufficient gripping ability at 4N lower than the standard working pressure. The side latches support 60% of the lifting force required. Through structural and flow analysis, the working conditions were simultaneously considered in accordance with the deflection and flatness of the glass.