• Title/Summary/Keyword: controlled low-strength materials

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Laboratory experiments on the improvement of rockfill materials with composite grout

  • Wang, Tao;Liu, Sihong;Lu, Yang
    • Geomechanics and Engineering
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    • v.17 no.3
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    • pp.307-316
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    • 2019
  • Dam deformation should be strictly controlled for the construction of 300 m-high rockfill dams, so the rockfill materials need to have low porosity. A method of using composite grout is proposed to reduce the porosity of rockfill materials for the construction of high rockfill dams. The composite grout is a mixture of fly ash, cement and sand with the properties of easy flow and post-hardening. During the process of rolling compaction, the grout admixture sprinkled on the rockfill surface will gradually infiltrate into the inter-granular voids of rockfill by the exciting force of vibratory roller to reduce the porosity of rockfill. A visible flowing test was firstly designed to explore the flow characteristics of composite grout in porous media. Then, the compressibility, shear strength, permeability and suffusion susceptibility properties of composite grout-modified rockfill are studied by a series of laboratory tests. Experimental results show that the flow characteristics of composite grout are closely related to the fly ash content, the water-to-binder ratio, the maximum sand size and the content of composite grout. The filling of composite grout can effectively reduce the porosity of rockfill materials, as well as increase the compression modulus of rockfill materials, especially for loose and gap-graded rockfill materials. Composite grout-modified rockfill tends to have greater shear strength, larger suffusion erosion resistance, and smaller permeability coefficient. The composite grout mainly plays the roles of filling, lubrication and cementation in rockfill materials.

Low Carbon Concrete Prepared with Scattering-Filling Coarse Aggregate Process

  • Shen, Weiguo;Zhang, Chuan;Li, Xinling;Shi, Hua;Wang, Guiming;Tian, Xiaowu
    • International Journal of Concrete Structures and Materials
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    • v.8 no.4
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    • pp.309-313
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    • 2014
  • The volume fraction of the coarse aggregate in the conventional plastic concrete is controlled relatively low to ensure a required workability. In this paper, a new type of coarse aggregate interlocking concrete with strength ranging from C30 to C80 was prepared with scattering-filling aggregate process. The strength of concrete prepared with this method increases obviously whereas the shrinkage decreases significantly, the cement dosage in the concrete decreased 20 % at the same time. The microhardness of the ITZ between the cement paste and scattering-filling aggregate is higher than that of the original aggregate, the ITZ become narrower and tighter also. The interlocking and more even distribution of the coarse aggregate and the water absorption of the addition of extra amount of coarse aggregates contribute to the strength and performance improvement of the concrete prepared with scattering-filling aggregate process.

Characterization of Controlled Low-Strength Materials Utilizing CO2-Solidified CFBC Coal Ash (CO2 고정화된 CFBC 석탄재를 활용한 저강도 고유동 채움재의 특성평가)

  • Cho, Yong-Kwang;Nam, Seong-Young;Lee, Yong-Mu;Kim, Chun-Sik;Seo, Shin-Seok;Jo, Sung-Hyun;Lee, Hyoung-Woo;Ahn, Ji-Whan
    • Journal of Environmental Science International
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    • v.26 no.11
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    • pp.1267-1274
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    • 2017
  • A Controlled Low-Strength Materials (CLSM) is suitable for mine backfilling because it does not require compaction owing to it high fluidity and can be installed quickly. Therefore, a CLSM utilizing $CO_2$-solidified Circulating Fluidzed Bed Combustion (CFBC) coal ash was developed and it's properties were investigated, since. $CO_2$-solidification of CFBC coal ash can inhibit exudation of heavy metals. The chemical composition and specific surface area of Pulverized coal Combustion fly ash and CFBC fly ash were analyzed. The water ratio, compressive strength and length change ratio of CLSM were confirmed. The water ratios differed with the specific surface area of the CLSM. It was confirmed that the porosity of CLSM affected its compressive strength and length change ratio.

Properties Evaluation and flowability of Controlled Low Strength Materials Utilizing Industrial By-Products (산업부산물을 활용한 저강도 고유동 채움재의 유동성 및 물성평가)

  • Cho, Yong-Kwang;Kim, Chun-Sik;Nam, Seong-Young;Cho, Sung-Hyun;Lee, Hyoung-Woo;Ahn, Ji-Whan
    • Journal of Energy Engineering
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    • v.27 no.4
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    • pp.64-69
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    • 2018
  • The purpose of this study is to expand the use of coal ash and coal slag in thermal power plants. In addition, controlled low strength materials was developed to prevent mine settlement. Bottom ash and KR slag are mixed at ratio of 7:3 to expand the use of industrial by-products through carbonate reaction and inhibit the exudation of heavy metals. In order to efficiently fill the abandon mine, workability and physical properties were evaluated according to flow. As a result of elution of harmful substance experiment, it was confirmed that the carbonation reaction inhibited the elution of heavy metals. It was confirmed that the difference in water ratio was the difference in specific surface area of the controlled low strength materials. It was confirmed that the working efficiency is excellent when the flowability is 300mm compared to 260mm. compressive strength measurement result was relatively high at 260mm compared to 300mm because the number of pores due to decrease of water ratio was small.

Microstructure and Mechanical Properties of High Strength and Stretch-Flangeability Hot-Rolled Steels (고강도-신장플랜지성 열연강의 미세조직 및 기계적 성질)

  • Chun, Eun-Joon;Lee, Ju-Seung;Do, Hyeong-Hyeop;Kim, Seong-Ju;Park, Yong-Ho;Kang, Nam-Hyun
    • Korean Journal of Materials Research
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    • v.22 no.1
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    • pp.16-23
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    • 2012
  • Research into the development of high strength (1 GPa) and superior formability, such as total elongation (10%), and stretch-flangeability (50%) in hot-rolled steel was conducted with a thermomechanically controlled hot-rolling process. To improve the overall mechanical properties simultaneously, low-carbon steel using precipitation hardening of Ti-Nb-V multimicroalloying elements was employed. And, ideal microstructural characteristics for the realization of balanced mechanical properties were determined using SEM, EBSD, and TEM analyses. The developed steel, 0.06C-2.0Mn-0.5Cr-0.2(Ti + Nb + V), consisted of ferrite as the matrix phase and second phase of granular bainite with fine carbides (20-50 nm) in both phases. The significant factor of the microstructural characteristics that affect stretch-flangeability was found to be the microstructural homogeneity. The microstructural homogeneity, manifest in such characteristics as low localization of plastic strain and internally stored energy, was identified by grain average misorientation method, analyzed by electron backscattered diffraction (EBSD) and hardness deviation between the phases. In summar, a hot-rolled steel having a composition 0.06C-2.0Mn-0.5Cr-0.2(Ti + Nb + V) demonstrated a tensile strength of 998 MPa, a total elongation of 19%, and a hole expansion ratio of 65%. The most important factors to satisfy the mechanical property were the presence of fine carbides and the microstructural homogeneity, which provided low hardness deviation between the phases.

Study on Correlation between Compressive Strength and Compressional Wave Velocity for CLSM According to Curing Time (양생시간에 따른 CLSM의 압축강도 및 압축파 속도 상관성 연구)

  • Han, Woojin;Lee, Jongsub;Cho, Samdeok;Kim, Jinhwan;Byun, Yonghoon
    • Journal of the Korean GEO-environmental Society
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    • v.16 no.11
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    • pp.5-11
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    • 2015
  • The development of Controlled Low Strength Material (CLSM), which is a highly flowable material, has been performed for the application of backfill. The objective of this study is to compare the compressive strength and compressive wave velocity of CLSM according to the curing time. To investigate the characteristics of the CLSM consisting of sand, silt, water, flyash, and CSA cement, uniaxial compression test and flow test were carried out. For the measurement of compressional waves, a cell and a couple of transducers were used. The test results show that the compressive strength increases with the curing time, while the increment of compressive strength decreases with the curing time. In addition, the compressive wave velocity increases with the curing time, and the correlation between the compressive wave velocity and compressive strength is similar to exponential function. This study suggests that the correlation between the compressive wave velocity and compressive strength may be effectively used for the estimation of compressive strength of the CLSM at early curing time.

The Characterization of Controlled Low Strength Material (CLSM) Using High CaO Fly Ash without Chemical Alkaline Activator (고칼슘 플라이애쉬를 이용한 알칼리 활성화제 무첨가 저강도 유동화 채움재 특성 평가)

  • Lim, Sanghyeong;Choo, Hyunwook;Lee, Woojin;Lee, Changho
    • Journal of the Korean GEO-environmental Society
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    • v.17 no.12
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    • pp.17-26
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    • 2016
  • The experimental investigation aims at developing controlled low strength materials (CLSM) using a self-cementitious fly ash (FA) as a binder and a bottom ash (BA) as a aggregate. The fly ash and bottom ash used in this study were obtained from a circulating fluidized bed combustion boiler (CFBC) which produces relatively high CaO containing fly ash. To find the optimum mixing condition satisfying flow consistency and unconfined compression strength (UCS), the CLSM specimens were prepared under various mixing conditions, including two types of aggregate and different weight fractions between fly ash and aggregate. Additionally, the prepared specimens were evaluated using a scanning electron microscope (SEM) and X-ray diffraction (XRD). The results of this study demonstrate that the water content satisfying flow consistency ranges from 42% to 85% and the flowability is improved with increasing the fraction of aggregate in whole mixture. The USC ranges from 0.3 MPa to 1.9 MPa. The results of UCS increases with increasing the fraction of aggregate in FA-sand mixtures, but decreases with increasing the fraction of aggregate in FA-BA mixtures. SEM images and XRD patterns reveal that the occurrence of both geopolymerization and hydration. The results of this study demonstrate that CFBC fly ash could be used as an alternative binder of CLSM mixtures.

Effect of Slide Motion Control and Friction Characteristics on Formability of Ultra High Strength Steel (초고강도강판의 성형성에 미치는 슬라이드 모션 제어와 마찰특성의 영향)

  • Song, J.S.;Youn, K.T.;Heo, J.Y.;Park, C.D.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.27 no.2
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    • pp.107-114
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    • 2018
  • Although the application of high strength steel is increasing to cope with the various updated regulations of automobiles, high strength steel sheets are difficult to formulate due to the high tensile strength and low elongation of those materials. In this study, the slide motion was controlled using a servo press in order to improve the formability of the process of manufacturing ultra-high strength steel of above 1.2GPa. Also, the friction characteristics of the slid motion were investigated through a high speed friction test. The slide motion was optimized by adjusting the number of steps, the rising start position and the rise height of the slide. At the same time, it is noted that the optimal slide motion increased the forming depth by about 40%. From the results of the high speed friction test, the application of the slide motion reduces friction resistance, thereby improving friction characteristics and improving formability.

Mechanical Characteristics of Accelerated Flowable Backfill Materials Using Surplus Soil for Underground Power Utilities (굴착 잔토를 재활용한 지중전력구조물 뒷채움재의 역학적 특성)

  • Cheon, SeonHo;Jeong, Sangseom;Lee, DaeSoo;Kim, DaeHong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.5C
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    • pp.303-312
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    • 2006
  • This study is to evaluate the mechanical characteristics of flowable backfill and offer a guide line of mixture proportion based on soil types for constructing underground power utilities. Flowable backfill is known as soil-cement slurry, void fill, and controlled low-strength material(CLSM). The benefits of CLSM are reduced equipment costs, faster construction, re-excavation in the future, and the ability to place materials in confined spaces, which are narrow parts or perimeters of underground power cables nearly impossible for compaction. The flowable slurry mixed with 17 soils and 6 accelerated mixtures in the laboratory were evaluated for flowability and unconfined compressive strength to meet the target values of this study.

Understanding the creep behavior of bentonite-sand mixtures as buffer materials in a low-level radioactive waste repository in Taiwan

  • Guo-Liang Ren;Wei-Hsing Huang;Hsin-Kai Chou;Chih-Chung Chung
    • Nuclear Engineering and Technology
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    • v.56 no.9
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    • pp.3884-3897
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    • 2024
  • This study investigates the creep behavior of bentonite-sand mixtures as potential buffer materials for low-level radioactive waste (LLW) repositories, with a specific case study in Taiwan. To assess the long-term hydro-mechanical properties, constant-volume swelling pressure, hydraulic conductivity, strain-controlled shear, and stress-controlled shear tests were conducted on MX80 and KV1 bentonite-sand mixtures. The experimental results indicate that MX80-sand 70/30 mixtures are prioritized as the buffer materials with 2.10 MPa swelling pressure and 1 × 10-13 m/s hydraulic conductivity. However, the shear strength of mixtures was reduced by almost 50 % when fully saturated. Furthermore, this study proposed a novel stress-controlled direct shear apparatus to retrieve the creep model parameters. The numerical method based on the creep model efficiently supports and simulates the saturation process and creep displacement. The finite element method (FEM) result predicts that the buffer of both bentonite-sand mixtures will achieve an average degree of saturation of 95 % at the end of three decades and full saturation in 100 years. The simulated creep displacement results at key nodes suggest that both top and bottom parts in the buffer, assembled from MX80-sand 70/30 mixtures or KV1-sand 70/30 mixtures, will have almost equivalent values of 4 mm in the horizontal and 2 mm in the vertical directions eventually.