• Title/Summary/Keyword: continuous manufacturing system

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Performance analysis of the data link layer of IEC/ISA fieldbus system by simulation model (시뮬레이션 모델을 이용한 IEC/ISA 필드버스 시스템의 데이터 링크 계층 성능 분석)

  • Lee, Seong-Geun;Hong, Seung-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.3
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    • pp.209-219
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    • 1996
  • Fieldbus provides a real-time data communication among field devices in the process control and manufacturing automation systems. In this paper, a Petri Net model of the 1993 draft of IEC/ISA fieldbus which is proposed as an international standard of fieldbus network is developed. Based on the Petri Net model, discrete-event simulation model of IEC/ISA fieldbus network is developed. This paper evaluates the network induced delay in the data link layer of IEC/ISA fieldbus using the simulation model. In addition, an integrated discrete-event/continuous-time simulation model of fieldbus system and distributed control system is developed. This paper investigates the real-time data processing capability of IEC/ISA fieldbus and the effect of network-induced delay to the performance of control system.

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Determination of the Pallet Quantity Using Simulation in the FMS for Aircraft Parts (시뮬레이션 기법을 이용한 항공기 부품 가공 유연생산시스템의 팔레트 수량 결정)

  • Kim, Deok Hyun;Lee, In Su;Cha, Chun Nam
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.4
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    • pp.59-69
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    • 2018
  • This study deals with the case study on the pallet quantity determination problem for the flexible manufacturing system producing 32 different types of aircraft wing ribs which are major structures of an aircraft wings. A Korean company has constructed the WFMS (wing rib flexible manufacturing system) that is composed of several automated equipments such as the 5-axis machining centers, the RGV (rail guided vehicles)s, the AS/RS (automated storage and retrieval system), the loading/unloading stations, and so on. Pallets play a critical role in the WFMS to maintain high system utilization and continuous work flow between 5-axis machining machines and automated material handling devices. The discrete event simulation method is used to evaluate the performance of the WFMS under various pallet mix alternatives for wing rib manufacturing processes. Four performance measures including system utilization, throughput, lead-time and work in process inventory level are investigated to determine the best pallet mix alternative. The best pallet mix identified by the simulation study is adopted in setting up and operating a real Korean aircraft parts manufacturing shop. By comparing the real WFMS's performances with those of the simulation study, we discussed the cause of performance difference observed and the necessity of developing the CPS (cyber physical system).

Quasi-continuous-wave Yb-doped Fiber Lasers with 1.5 kW Peak Power (첨두 출력 1.5 kW급 준연속 이터븀 첨가 광섬유 레이저)

  • Jeon, Minjee;Jung, Yeji;Kim, Jiwon;Jeong, Hoon
    • Korean Journal of Optics and Photonics
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    • v.27 no.3
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    • pp.95-100
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    • 2016
  • High-power quasi-continuous-wave (qcw) operation in Yb-doped double-clad fiber lasers with near-diffraction-limited quality of the output beam is reported. Based on numerical simulation, we built a simple, all-fiberized Yb fiber laser, and a fiber-based master-oscillator power amplifier (MOPA). Both laser systems have successfully produced qcw output with average power greater than 150 W at 1080 nm and 10 ms pulse duration at 10 Hz repetition rate, corresponding to a peak power greater than 1.5 kW for 205 W of pump power at 976 nm. Laser performance, including beam quality and slope efficiency, was characterized in both configurations. Prospects for power scaling and applications are discussed.

Development of an Intelligent Operation Support System (지능적 조업 지원 시스템의 개발)

  • 이영학;이동희;한종훈
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.391-391
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    • 2000
  • Manufacturing process generally exhibits major or minor variations due to deviation of raw materials, equipment degradation, controller malfunction, and so on. Extensive research based on multivariate statistical process control has been done to monitor the unstable states and indicate a corrective action. A prototype of intelligent operation support system ("ISYS-MSPC") has been developed as a tool that supports the enhanced operation to guarantee the high productivity and a uniform high quality product. This system has been applied to the industrial batch and continuous processes and its performance has been validated .

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Drying Characteristics of Conductive Thin Films (전도성 잉크 박막의 건조특성)

  • Yoon, Seong Man;Jo, Jeongdai;Kim, Kwang Young
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.6
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    • pp.505-511
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    • 2014
  • In this paper, silver pastes were printed on polyethylene terephthalate (PET) film using screen printing and evaluated the drying characteristics by using dry oven and NIR drying system. The printed Ag films were dried at $140^{\circ}C$ and the drying time was changed from 10 to 90 seconds. To evaluate the electrical properties of printed Ag film, sheet resistance was compared. The sheet resistance of the dried thin silver film by using NIR drying system more rapidly decreased. To clarify this phenomena, the morphology and component of the dried surfaces were measured by using the scanning electron microscope (SEM) and the energy dispersive X-ray Spectroscopy (EDX), respectively. In the EDX measurement results, the oxidation of the surface was observed in the dried thin film by using the dry oven. The NIR drying system is more applicable than conventional hot air drying to apply continuous printing system.

Fabrication Method of OPV using ESD Spray Coating (ESD 스프레이를 이용한 OPV 제작 기법)

  • Kim, Jungsu;Jo, Jeongdai;Kim, Dongsoo
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.84.2-84.2
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    • 2010
  • PEMS (printed electro-mechanical system) is fabricated by means of various printing technologies. Passive and active components in 2D or 3D such as conducting lines, resistors, capacitors, inductors and TFT, which are printed with functional materials, can be classified in this category. And the issue of PEMS is applied to a R2R process in the manufacturing process. In many electro-devices, the vacuum process is used as the manufacturing process. However, the vacuum process has a problem: it is difficult to apply toa continuous process as a R2R printing process. In this paper, we propose an ESD (electro static deposition) printing process has been used to apply an organic solar cell of thin film forming. ESD is a method of liquid atomization by electrical forces, anelectrostatic atomizer sprays micro-drops from the solution injected into the capillary, with electrostatic force generated by electric potential of about tens of kV. ESD method is usable in the thin film coating process of organic materials and continuous process as a R2R manufacturing process. Therefore, we experiment the thin films forming of PEDOT:PSS layer and Active layer which consist of the P3HT:PCBM. The result of experiment, organic solar cell using ESD thin film coated method is occurred efficiency of about 1.4%. Also, the case of only used to ESD method in the active layer coating is occurred efficiency of about 1.86% as the applying a spin coating in the PEDOT:PSS layer. We can expect that ESD method is possible for continuous process to manufacture in the organic solar cell or OLED device.

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Core Technology Development for Micro Machining Process on Large Surface (대면적 미세 가공공정 원천기술 개발)

  • Lee, Seok-Woo;Lee, Dong-Yoon;Song, Ki-Hyeong;Kang, Ho-Chul;Kim, Su-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.7
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    • pp.769-776
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    • 2011
  • In order to cope with the requirements of smaller patterns, larger surfaces and lower costs in the fields of displays, optics and energy, greater attentions is now being paid to the development of micro-pattern machining technology. Compared with flat molds, roll molds have the advantages of short delivery, ease of manufacturing larger surfaces, and continuous molding. This paper presents the state-of-the-art of the micro pattern machining technology on the roll molds and introduces some research results on the machining process technology. The copper and nickel-phosphorous-alloy plating process, machining process technology for uniform micro patterns. micro cutting simulation and the real time monitoring system for micro machining are summarized. The developed technologies have led the complete localization of the prism sheets and will be applied to the direct forming process with succeeding research & development.

A Heuristic Approach Solving for the Complex Design Process in the Quality Function Deployment

  • Park, Tae-Hyung;Cho, Moon-Soo
    • Journal of Korean Society for Quality Management
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    • v.30 no.4
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    • pp.137-153
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    • 2002
  • Viewed as a more systematic approach of creating high quality products and bringing them into market at a lower cost and in significantly less time, it attracts the attention of quality designers to quality function deployment (QFD) approach. In attempt to reduce the design cycle, the industry has responded with concurrent design effort. In a sense, concurrent engineering refers to the integration of various activities within the broad scope of the product life cycle [17]. Over the last ten years, much has been written about QFD but little has been available in terms of the underlying guide methodology. The methodology of QFD is quite simple and many will say that they have done it in the past but just have not formalized it into the form that this discipline requires. QFD ties the product, user, value, and manufacturing viewpoints together in a continuous process of defining the product design and manufacturing requirements. The value viewpoint recognizes the cost to obtain certain functionality, and the manufacturing viewpoint addresses conformance to requirements, but in a broader sense, the variability in production. In this paper, the QFD system acquisitions are described, and two heuristic approaches solving for the complex design process, especially the size reduction of design process and precedence-constrained relationship in QFD are proposed, and the empirical example is illustrated.

A Study on Programming Development Forming Design Automated of CAM for Coil Spring Forming Tool (코일 스프링 성형용 CAM의 성형설계자동화 프로그램개발)

  • Park, Chul-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.5
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    • pp.753-758
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    • 2008
  • A CAM program for forming design Automated of CAM for Spring using car was developed in this study. This program was written in AUTO LISP on the AUTO CAD system with a personal. An approach to the system is based on the kinemateic of the object function. We make a determination of an cam programming. A CAM spline is continuous in displacement. velocity and acceleration. This program which can design Coil Spring shapes will successfully support CAN designing and manufacturing for Small & Medium companies.

Micro Pattern Machining on Larger Surface Roll Molds (대면적 롤금형 미세패턴 가공공정 기술)

  • Song, Ki-Hyeong;Lee, Dong-Yoon;Park, Kyung-Hee;Lee, Seok-Woo;Kim, Hyun-Cheol;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.7-12
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    • 2012
  • In order to cope with the requirements of smaller patterns, larger surfaces and lower costs in the fields of displays, optics and energy, greater attentions are now being paid to the development of micro-pattern machining technology. Compared with flat moulds, large drums with micro patterns (roll moulds) have the advantages of short delivery, ease of manufacturing larger surfaces, and continuous moulding. This paper introduced the machining process technology of the roll moulds for display industry. The environmental effects were discussed and the importance of temperature maintenance was experimentally emphasized. The real time monitoring system for micro machining was introduced. A commercial solution was used to simulate the micro grooving and a deformation model of micro machined pattern was finally introduced.