• 제목/요약/키워드: consumables

검색결과 114건 처리시간 0.022초

Ni free 선급 규정 4Y grade 플럭스코어드 와이어 개발, 적용 (Development & Application of Ni free 4Y grade FCW specified by class society)

  • 남성길;장태원;윤동렬;한정석;선혜선
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.133-134
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    • 2006
  • The welding consumables which are able to be applied in shipbuilding is decided in accordance with base materials. The class societies regulate that 3Y grade welding consumables have to be used for E(H) grade steel. Welding consumables with about 1.5% Ni contents in the deposited metal have been using to weld E(H) grade steel in domestic shipbuilding companies. It was inevitable to obtain impact property of weldment at low temperature. However, when the welding consumables are used in production, there are two kinds of problems-bad workability & cost-up of welding consumables. Therefore development of Ni free welding consumables for E(H) grade steel are required & this paper will introduce the development of Ni free 4Y grade FCW.

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탈이온수로 희석된 실리카 슬러리에 알루미나 연마제가 첨가된 혼합 연마제 슬러리의 CMP 특성 (Chemical Mechanical Polishing Characteristics of Mixed Abrasive Slurry by Adding of Alumina Abrasive in Diluted Silica Slurry)

  • 서용진;박창준;최운식;김상용;박진성;이우선
    • 한국전기전자재료학회논문지
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    • 제16권6호
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    • pp.465-470
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    • 2003
  • The chemical mechanical polishing (CMP) process has been widely used for the global planarization of multi-layer structures in semiconductor manufacturing. The CMP process can be optimized by several parameters such as equipment, consumables (pad, backing film and slurry), process variables and post-CMP cleaning. However, the COO(cost of ownership) is very high, because of high consumable cost. Especially, among the consumables, the slurry dominates more than 40 %. In this paper, we have studied the CMP characteristics of diluted silica slurry by adding of raw alumina abrasives and annealed alumina abrasives. As an experimental result, we obtained the comparable slurry characteristics compared with original silica slurry in the view-point of high removal rate and low non-uniformity. Therefore, we can reduce the cost of consumables(COC) of CMP process for ULSI applications.

CMP 슬러리 연마제의 어닐링 효과 (Annealing effects of CMP slurry abrasives)

  • 박창준;정소영;김철복;최운식;서용진
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 제5회 학술대회 논문집 일렉트렛트 및 응용기술연구회
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    • pp.105-108
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    • 2003
  • CMP(chemical mechanical polishing) process has been attracted as an essential technology of multi-level interconnection. However, the COO(cost of ownership) is very high, because of high consumable cost. Especially, among the consumables, slurry dominates more than 40 %. So, we focused how to reduce the consumption of raw slurry. In this paper, We have studied the CMP (chemical mechanical polishing) characteristics of slurry by adding of raw alumina abrasive and annealed alumina abrasive. As a experimental results, we obtained the comparable slurry characteristics compared with original silica slurry in the view point of high removal rate and low non-uniformity. Therefore, we can reduce the cost of consumables(COC) of CMP process for ULSI applications.

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항복강도 690MPa급 전자세용 FCA 용접와이어 개발에 있어 용접 입열의 영향 평가 (Effects of Heat Inputs on the Mechanical Properties of FCA Weldment of YP 690MPa Grade Steels)

  • 조영주;서대곤;신용택
    • Journal of Welding and Joining
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    • 제34권6호
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    • pp.11-15
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    • 2016
  • YP 690MPa grade steels are used as the main structural steel for offshore structure such as Jack-up Rig and WTIV(Wind Turbine Installation Vessel). Most of welding consumables applied to YP 690MPa grade steels are basic type flux cored wires that shows the poor weldability and not suitable for all position welding. For this reason, welding consumables with rutile type flux system is required. Rutile type flux cored wires show excellent weldability and apply to all position welding. This paper presents the mechanical properties of weld metal with rutile type flux cored wire developed and finally assessed the possibility for application.

800 MPa급 무예열 용접재료의 폭파변형시험 (Explosion Bulge Test of 800 MPa Grade Pre-Heat Free Welding Consumables)

  • 박태원;송영범;김진영;박철규;김희진
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.40-40
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    • 2009
  • The Cu-bearing PFS-700 steel which has yield strength over 700 MPa was developed to replace the existing submarine structural material, HY-100. PFS-700 steel has good combination of mechanical properties and superior weldability which can be welded without pre-heating before welding. Application PFS-700 steel to submarine or battle ship will give a great reduction of cost by removing or lowing pre-heating. To develop pre-heat free welding consumables that matches and take advantage of PFS-700 steel, new welding consumables have been designed for the GMAW, SAW processes and explosion bulge test(EBT) were conducted to see the reliability of welded structure. All welding was conducted without pre-heating before welding, the inter-pass temperatures were below $50^{\circ}C$ for SAW50 and $150^{\circ}C$ for GMAW and SAW150. All EBT specimens show over 14% reduction of thickness without through-thickness crack or propagation of crack to the hole-down area. Tensile properties for all welding conditions show higher(GMAW) or similar values(SAW50, SAW150) to the base metal. Charpy impact values for the weld metal also show 163.5J(GMAW), 95.4J(SAW50) and 69.0J(SAW150), which meet the goal, 50J, of this project.

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800 MPa급 무예열 용접재료의 폭파변형성능에 관한 연구 (Investigation on Explosion Bulge Test Results of 800 MPa Grade Pre-heat Free Welding Consumables)

  • 박태원;송영범;김진영;박철규;김희진
    • Journal of Welding and Joining
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    • 제27권6호
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    • pp.80-86
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    • 2009
  • The Cu-bearing PFS-700 steel which has yield strength over 700 MPa was developed to replace the existing submarine structural material, HY-100. The PFS-700 steel has a combination of good mechanical properties and superior weldability. Becaus of that, it can be welded without pre-heating. The application of PFS-700 steel to submarine or battle ship will give a great reduction of cost by omitting pre-heating or lowering pre-heat temperature. To develop pre-heating free welding consumables that match and take advantage of PFS-700 steel, new welding consumables have been designed for the GMAW, SAW processes and explosion bulge test(EBT) was conducted to see the reliability of welded structure. All welds were made without pre-heating, and the inter-pass temperature was below $50^{\circ}C$ for SAW50 and $150^{\circ}C$ for GMAW and SAW150. All EBT specimens show over 14% thickness reduction without through-thickness crack or crack propagation to the hole-down area. Tensile properties for all welding conditions show higher(GMAW) or similar values(SAW50, SAW150) to the base metal. Charpy impact values for the weld metal also show 163.5J(GMAW), 95.4J(SAW50) and 69.0J(SAW150), which meet the goal(higher than 50J) of this project.

EGW 용접재료 및 용접부 특성에 관한 연구 (The Study about Characteristics of Welding Consumable and Weld Metal for EGW)

  • 이정수;윤진오;정상훈;박철규;안영호
    • Journal of Welding and Joining
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    • 제28권2호
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    • pp.79-83
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    • 2010
  • In this study, newly developed welding consumables for EGW were welded in EH 36 TM steel plates and their welded joints were evaluated in point of mechanical properties and microstructures compared with imported consumables. Newly developed welding consumables were evaluated as good arc stability and slag fluidity, substantially the same with imported products. The tensile strength of all welded joints were sufficient to meet the requirements specified in a ship’s classification(490~640MPa) and all areas of fracture were heat affected zone(HAZ). Charpy absorbed energy values of all EG welded metals were sufficient to meet the requirements of classification(min. 34J) and those of newly developed wires were evaluated to be better than those of imported wires. As a result observing microstructures of single and tandem EG welded metals through optical and scanning electron microscope (OM&SEM), no grain boundary ferrite(PF(G)) were created in a prior austenite grain boundary and a volume fraction of a fine acicular ferrite were observed very high.

용접 재료 개발 단계에서 ECA 기법을 통한 재료의 인성 적합성 평가 (Application of Engineering Critical Assessment Method in the Development Stage of Welding Consumables)

  • 신용택;조영주;서대곤
    • Journal of Welding and Joining
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    • 제34권6호
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    • pp.16-19
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    • 2016
  • Needs for structural integrity procedure such as BS 7910, the nuclear industry document R6 Rev.4 and the European FITNET procedure are being increased in industry. Especially, BS 7910 allows metallic structures to be assessed on the basis of fracture mechanics analysis rather than strict adherence to design and fabricated codes. This study is to propose the flaw assessment to judge the toughness level of welding consumables at the development stage. The FCA welding consumables with YP 690MPa and CTOD over 0.25 mm have been developed and its allowable weld flaw size considering actually applied environment has been evaluated. Since the estimated allowable defect size is sufficiently detectable in nondestructive testing, the toughness of the developed material is judged to be appropriate and no problem in securing the structural integrity.

체외수정 및 배아이식술 관련 재료 및 소모품의 국산화 필요성에 대한 고찰 (Consideration on Domestic Production of Materials and Consumables for Human IVF-ET Program)

  • 차병헌;전진현
    • 한국발생생물학회지:발생과생식
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    • 제15권4호
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    • pp.385-391
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    • 2011
  • 인간의 불임을 극복하고 치료하기 위한 체외수정 및 배아이식술(in vitro fertilization and embryo transfer: IVF-ET)의 성공적인 임신과 출산은 1978년 영국에서 세계 최초로 성공 사례를 보고하였으며, 국내에서는 1986년에 처음으로 보고되었다. 최근에 발표된 보건복지부 통계자료에 의하면 2010년에는 130여 개의 배아생성의료기관에서 연간 42,000 건 이상의 IVF-ET가 시행되었다고 한다. 이러한 시술에 사용되는 재료 및 소모품으로는 난자 채취에 사용되는 난자채취용 주사침(ovum pick-up needle), 채취된 정자를 수세하고 분리하는데 사용되는 원심분리관(centrifuge tube), 난포액에서 난자를 확인하고 이를 분리할 때 사용하는 페트리 접시(Petri dish), 난자와 배아를 배양하는 배양접시(culture dish), 세포질내 정자주입술에 사용되는 미세 피펫(ICSI pipette), 배아의 체외배양에 사용되는 배양액(culture medium)과 미네랄 오일(mineral oil), 정자를 자궁에 넣어주는 인공수정에 사용되는 이식관(intrauterine insemination catheter), 배아의 이식에 사용되는 이식관(embryo transfer catheter), 잉여의 배아를 동결하기 위한 동결액(cryopreservation solution) 그리고 체외배양공간을 제공하는 배양기(incubator) 등이 있다. 그러나 대부분의 시술 재료와 소모품들이 수입에 의존하고 있어, 수입의존도를 낮추고 국산화를 도모하기 위해 시술기관의 임상의와 연구원들을 대상으로 체외수정 및 배아이식술 관련 시술 재료와 소모품 국산화에 대한 설문 조사를 실시한 결과를 분석하였다. 관련 분야의 임상의와 연구원들도 국산화에 대한 공감대를 가지고 있음을 확인할 수 있었다. 실제적으로 국산화가 성공되기 위해서는 품질보증과 품질관리와 같은 체계적인 시스템의 도입이 필요하며, 이를 통해 관련 산업의 발전과 국제적인 경쟁력을 강화할 수 있을 것으로 기대된다.