• Title/Summary/Keyword: construction welding

Search Result 403, Processing Time 0.024 seconds

A Study of Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding

  • Kim, Y.;Park, H.
    • International Journal of Korean Welding Society
    • /
    • v.4 no.1
    • /
    • pp.23-29
    • /
    • 2004
  • In weaving welding where a V groove exists, the heat input distribution is an important factor that determines the defectiveness of the bead shape, undercut and over-lap. In this study, the amount of heat input, which is determined by the welding current, voltage, speed and weaving conditions is calculated through mathematical development and numerical methods. Furthermore, the heat input distribution as a two- dimensional heat source was observed when applied to each groove.

  • PDF

HIGH PRODUCTIVITY WELDING METHODS FOR AVESTAPOLARIT 2205 DUPLEX STAINLESS STEEL (EN 1.4462, UNS S31803 AND S32205)

  • Holmberg, B.;Laren, M.
    • Proceedings of the KWS Conference
    • /
    • 2002.10a
    • /
    • pp.43-48
    • /
    • 2002
  • $\textbullet$ The modern duplex steel 2205 can be a cost effective solution compared to standard austenitic stainless steels. $\textbullet$ 2205 offers a welded construction with very high corrosion resistance as well as high strength. $\textbullet$ The steel can be welded with high productivity welding procedures. $\textbullet$ Due to the possibility of reduced weld preparation and welding associated with reduced wall thickness, the total welding costs co be decreased further.

  • PDF

Techniques for Estimating Temper Bead Welding Process by using Temperature Curves of Analytical Solution (해석 해의 온도곡선을 이용한 템퍼비이드 용접공정 평가기술)

  • Lee, Ho-Jin;Lee, Bong-Sang;Park, Kwang-Soo;Byeon, Jin-Gwi;Jung, In-Chul
    • Journal of Welding and Joining
    • /
    • v.28 no.5
    • /
    • pp.51-57
    • /
    • 2010
  • Brittle microstructure created in a heat affected zone (HAZ) during the welding of low alloy steel can be eliminated by post-weld heat treatment (PWHT). If the PWHT is not possible during a repair welding, the controlled bead depositions of multi-pass welding should be applied to obtain tempering effect on the HAZ without PWHT. In order to anticipate and control the tempering effect during the temper bead welding, the definition of temperature curve obtained from the analytical solution was suggested in this research. Because the analytical solution for heat flow is expressed as a mathematical equation of weld parameters, it may be effective in anticipating the effect of each weld parameter on the tempering in HAZ during the successive bead depositions. The reheating effect by the successive bead layer on the brittle coarse grained HAZ formed by earlier bead deposition was estimated by comparing the overlapped distance between the temperature curves in the HAZ. Three layered weld specimens of SA508 base metal with A52 filler were prepared by controlling heat input ratio between layers. The tempering effect anticipated by using the overlapped distance between the temperature curves was verified by measuring the micro-hardness distribution in the HAZ of prepared specimens. The temperature curve obtained from analytical solution was expected as a good tool to find optimal temper bead welding conditions.

Investigation of the LPG Gas Explosion of a Welding And Cutting Torch at a Construction Site

  • Lee, Su-kyung;Lee, Jung-hoon;Song, Dong-woo
    • Korean Chemical Engineering Research
    • /
    • v.56 no.6
    • /
    • pp.811-818
    • /
    • 2018
  • A fire and explosion accident caused by a liquefied petroleum gas (LPG) welding and cutting torch gas leak occurred 10 m underground at the site of reinforcement work for bridge columns, killing four people and seriously injuring ten. We conducted a comprehensive investigation into the accident to identify the fundamental causes of the explosion by analyzing the structure of the construction site and the properties of propane, which was the main component of LPG welding and cutting work used at the site. The range between the lower and upper explosion limits of leaking LPG for welding and cutting work was examined using Le Chatelier's formula; the behavior of LPG concentration change, which included dispersion and concentration change, was analyzed using the fire dynamic simulator (FDS). We concluded that the primary cause of the accident was combustible LPG that leaked from a welding and cutting torch and formed a explosion range between the lower and upper limits. When the LPG contacted the flame of the welding and cutting torch, LPG explosion occurred. The LPG explosion power calculation was verified by the blast effect computation program developed by the Department of Defense Explosive Safety Board (DDESB). According to the fire simulation results, we concluded that the welding and cutting torch LPG leak caused the gas explosion. This study is useful for safety management to prevent accidents caused by LPG welding and cutting work at construction sites.

Effects of Welding Processes on the Low Temperature Impact Toughness of Structural Steel Welded Joints (용접방법에 따른 구조용강 용접 접합부의 저온 충격인성 특성)

  • Lee, Chin Hyung;Shin, Hyun Seop;Park, Ki Tae
    • Journal of Korean Society of Steel Construction
    • /
    • v.24 no.6
    • /
    • pp.693-700
    • /
    • 2012
  • In this study, the Charpy impact test along with metallurgical observation was conducted to evaluate low temperature impact toughness of structural steel welds with different welding processes to find out the optimal welding process to guarantee the required impact toughness at low temperatures. The welding processes employed are shield metal arc welding (SMAW) and flux cored arc welding(FCAW), which are commonly used welding methods in construction. The Charpy impact test is a commercial quality control test for steels and other alloys used in the construction of metallic structures. The test allows the material properties for service conditions to be determined experimentally in a simple manner with a very low cost. To investigate the impact toughness at low temperatures of the steel welds, specimens were extracted from the weld metal and the heat affected zone. Standard V-notch Charpy specimens were prepared and tested under dynamic loading condition. The low temperature impact performance was evaluated based on the correlation between the absorbed energy and the microstructure. Analysis of the results showed that the optimal welding process to ensure the higher low temperature impact toughness of the HAZ and the weld metal is SMAW process using the welding consumable for steels targeted to low temperature use.

Effect of Welding Current Type on Weldability in Spot Welding of Aluminum Alloy (알루미늄 합금의 점용접에서 용접전류 형태가 용접성에 미치는 영향)

  • 한용섭
    • Journal of Welding and Joining
    • /
    • v.15 no.2
    • /
    • pp.89-99
    • /
    • 1997
  • Spot welding is one of the important welding processes for the construction of thin metal sheet. Because of low investment cost, alternating welding current is widely applied for power source. Direct current type could be, however, recommened for high quality weldment. In this study, the effect of welding current type on the weldability and the electrode life in spot welding of aluminium alloy were investigated. Various welding tests were done by using three phase direct and alternating welding current, respectively. In spite of high variation of welding force, weld quality and electrode life with alternating welding current were shown better results than those with direct current for 2mm thick alumininum alloy sheets. This was due to excessive erosion of the positive electrode in direct welding current compared with the negative one. On the contrary to 2mm sheets, the welding parameters of alternating current for 1mm sheets must be carefully selected.

  • PDF

A Study on the Welding Properties of SM570TMC Steel Plate (SM570TMC 강재의 용접부 특성에 관한 연구)

  • Im, Sung Woo;Chang, In Hwa;Chung, Woo Hyun
    • Journal of Korean Society of Steel Construction
    • /
    • v.18 no.5
    • /
    • pp.665-675
    • /
    • 2006
  • With building structures becoming higher and longer-spanned, the need for high-strength and reliable steel is increasing. For this reason, the SM570TMC steel plate was developed. Despite its excellent mechanical properties, however, its welding properties, which are well-known to be superior to those of other equivalent steel plates, have not been verified yet. In this study, welding specimens fabricated via SA and FCA welding, with two domestic welding materials and one Japanese welding material in site welding conditions, were evaluated.

A Study on Robotic-Laser-Welding Performance for Application of Non-Standard Steel Curtain Wall Members (비규격 스틸커튼월 부재의 적용을 위한 로봇 레이저용접 성능에 관한 연구)

  • Na, Sangho;Lee, JangHyun;Park, YoungMi;Kim, SungJin
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2021.11a
    • /
    • pp.4-5
    • /
    • 2021
  • In irregular curtain walls, the nominal stress required for each member varies greatly depending on the shape, so it is inefficient to design members based on the maximum required stress. Then, built-up members are absolutely necessary, but built-up members manufactured by Manpower-welding cannot be constructed in an irregular curtain wall building because it' not precise. In order to address the problems, this paper presents why Robotic-laser-welding should be used in irregular curtain walls using Gwanggyo Galleria Department Store involving 3D printing as an example. Results verify the performance of Robot-Laser-Welding as an efficient solution for precise steel curtain wall members.

  • PDF

A Study on the Application of Vertical Welding Process to the Shipbuilding with High Deposition Rate (대입열 수직상진 용접의 조선적용에 관한 연구)

  • Park, Chul-Sung;Son, Young-Rak;Lee, Jeong-Soo
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.44 no.5
    • /
    • pp.482-487
    • /
    • 2007
  • The container mobilization of material resources has increased continually owing to international economy growth and overseas trade increase in recent years. There are large amounts of order received for container carriers which are the biggest in the world ranging from 8,000 TEU to 10,000 TEU or above The very large container carriers have minimum thickness of sheer strake, upper deck and hatch coaming about $65mm{\sim}90mm$. Therefore, this study is performed in order to develop vertical welding process with high deposition rates applicable to thick plate above 65mm thickness. Electrogas welding process with 1 pole and 2 poles has been developed to apply to vertical joint with thick plates in the shipyard. In this paper, it was explained that the relationship of cross section to various groove types and executed that electrogas welding for thick plates. The mechanical tests were carried out to verify the soundness and effectiveness of EGW.