• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.12
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• pp.1853-1860
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• 2001

Characteristics of fluid flow and heat transfer in a tube with disk and annular baffle for heat exchanger of condensing boiler was numerically studied. The STAR-CD code was used to solve the governing equations and the temperature and flow fields were investigated. The interval between tube and annular baffle, height and diameter of baffle were selected as important design parameters, and the effects of these parameters on heat transfer and fluid flow were studied. As a result, in the case of with interval, the pressure was decreased, but heat transfer was increased. Heat transfer was slowly increased as the size of disk and annular baffle were increased and the distance between baffles were decreased. The pressure drop was rapidly changed fur diameter and size of disk and annular baffle. In addition, it was desirable that optimal conditions to design heat exchanger were about B$\_$a/R=0.5, L/R=1.

• Journal of Energy Engineering
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• v.21 no.4
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• pp.385-392
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• 2012

The purpose of this study is investigated on the combustion and the thermal characteristics of porous media burners which are many using for a condensing boiler recently. In addition, results of this study will be used the fundamental information to decide the burner type which will be applied to the future development of EGR(Exhaust gas recirculation) condensing boiler. Two flat type of burners made of a the metal fiber(MF) and the ceramic(CM) were selected and examined, experimentally. As experimental results, the emitted CO concentration of CM was higher than that of MF. However, the NO concentration of MF was higher than that of CM. The efficiencies of both burners were increased as increasing the burner capacity. While the efficiency of MF was higher than that of CM, regardless of the burner capacity. In the experimental range, MF is appropriated for the burner material and 0.8 of equivalence ratio is an optimal operation condition, regarding of the proportional control, the thermal efficiency and emitted NO and CO concentration based on the regulations of KS B standard and EN 677 standard.

• Journal of ILASS-Korea
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• v.28 no.1
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• pp.43-48
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• 2023

The waste-heat-recovery boiler with water spray (HR-B/WS) applies the heat exchange between the inlet air and exhaust gas with the water spray into the inlet air. The evaporation of water in the inlet air promotes heat recovery from the exhaust gas so that thermal efficiency can be improved by the enhanced condensing effect. The NOx emission can also be reduced by lowering the flame temperature due to the dilution effect of the water. In this study, the validity of this concept is examined by the practical boiler test performed with a 24 kW condensing boiler under the full load condition according to the water injection amount. The theoretical amount of water injection is calculated under the assumption of full evaporation of the sprayed water, which is calculated as 50 g/min. Since the injected water cannot evaporate fully in the actual system, the maximum water spray amount is set as 100 g/min. The results showed that the water injection can increase the thermal efficiency up to 95.59% and reduce NOx and CO emissions simultaneously to 8.9 ppm and 35 ppm at 0% of O₂. Although the heat energy loss increased due to the unevaporated water, the increase in water injection amount caused higher thermal efficiency due to the increased amount of the evaporated water.

• Korean Chemical Engineering Research
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• v.50 no.2
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• pp.277-281
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• 2012

This work is concerned with a plan for preventing accidents of CO gas leak from gas boilers, involving the enforcement of installations of both CO alarm system and condensing boilers, and financial support of government grants. If amongst 1,460,000 beneficiaries of basic livelihood security, one million households in use of gas boilers receive 3-year support of 200,000 won, the difference of prices between common and condensing boilers, the government grants would be 2,000 billion won. If 3 million common householders are in 3-year support of 100,000 won, government grants would be 3,000 billion won. Therefore, 3-year grand total of government grants would be 5,000 billion won. Finance for government grants can be purveyed from energy saving; yearly 2,000 billion won of energy saving by enforcing to replace one million existing boilers with condensing boilers, leading to 2 trillion won of energy saving for 10 years. In this way, 6,000 billion won of 3-year grand total of government grants for CO alarm system and condensing boilers can be purveyed. The rest amount would be fundraised for energy savings. We claim that our proposal can make an achievement of more than 50% reduction of CO leak accidents during 10 years.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.29 no.7
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• pp.350-359
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• 2017

Premixed burner is a very strong candidate in household condensing gas boiler burner system because it has low CO and NOx emission with high thermal efficiency. The objective of this study was to determine combustion characteristics of cylindrical premixed burner using different baffle plate and flame holes. Results showed that cylindrical premixed flame mode could be changed into lift-off flame, blue flame, red flame, and green flame with increasing equivalence ratio. In particular, blue flame was found to be very stable at heating load of 8,82~35,280 kcal/h. NOx emission was under 26 ppm between 0.775 to 0.813 of equivalence ratio. CO emission was under 58 ppm under the same equivalence ratio. Thermal efficiency, a very important index in condensing gas boiler, was found to be above 90.13% under the same equivalence region.

• Journal of Energy Engineering
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• v.11 no.1
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• pp.10-17
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• 2002

The objective of performing this study is to develop low emission condensing gas boiler. To reduce NOx and CO, three reasonable distances between burner and heat exchanger were decided through the experiments of model plane burner. Three burners with different diameter were made and then emission characteristics were examined. The optimum burner geometry was determined from flame stability, pollutant emission characteristics and applicability to the practical boiler system. In the domain of equivalence ratio 0.68~0.85, turn-down ratio of the burner designed by this research was extended to a wider range of 5 : 1. Thermal efficiency of the boiler developed by this study reached to 97% (LHV basis) of heating water efficiency at heating load of 20,000 kcal/hr when fueled by both of LNG or LPG. Emission ($O_2$=0%, wet basis) of NOx and CO concentration was 26 ppm and 85 ppm when fueled by LNG, 41 ppm and 113 ppm when fueled by LPG respectively.

• Transactions of the Korean Society of Automotive Engineers
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• v.20 no.2
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• pp.21-29
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• 2012

A dual loop waste heat recovery system with Rankine steam cycles for the improvement of fuel efficiency of gasoline vehicles has been investigated. A high temperature loop (HT loop) only recovers the heat of the exhaust gas. A low temperature loop (LT loop) recovers the residual heat from the HT loop, the coolant heat and the remaining exhaust gas heat. The two separate loops are coupled with a heat exchanger. This paper has dealt with a layout of the dual loop system, the review of the working fluids, and the design of the cycle. The design point and the target heat recovery of the HT boiler, a core part of a HT loop, have been presented. The prototype of the HT boiler was evaluated by experiment. For the performance evaluation of the HT boiler, inlet temperature of the HT boiler working fluid was set equal to the temperature degree of sub-cool of $5^{\circ}C$ at the condensing pressure. The exit condition was the degree of super-heat set at $5^{\circ}C$. The characteristics of the HT boiler such as heat recovery and pressure drops of fluids were evaluated with varying flow rates and inlet temperatures of exhaust gas under various evaporating pressure conditions.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.41 no.4
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• pp.249-256
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• 2017

Premixed combustion has many advantages, including low CO and NOx emissions and a small combustor volume. These characteristics allow a compact design and wide application to condensing boilers with high thermal efficiencies. This study focused on the combustion characteristics in a premixed combustion burner using metal fiber and a throttle body. The results showed that a blue flame was found to be very stable at a heating load of 6,250-25,000 kcal/h when implementing the proper metal fiber, baffle plate, and throttle body. The NOx emission was less than 11 ppm under an equivalence ratio of 0.724-0.795, and the CO emission was less than 50 ppm under the same equivalence ratio. The thermal efficiency, which is a very important index when condensing a gas boiler, was observed to be above 96.3％ under an equivalence ratio of 0.750.

• 한국연소학회:학술대회논문집
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• 2012.04a
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• pp.89-91
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• 2012

In this study, an investigation into the gas interchangeability and combustion characteristics of natural gas with various compositions was performed. In order to suggest the appropriateness of gas interchangeability using the specific gravity(SG) and the Wobbe index(WI) values, combustion characteristics, which include incomplete combustion and flame lifting, were measured and observed for the upper and lower limits using the gas-oven as a domestic partial-premixed type appliance and the condensing boiler as a domestic premixed type appliance.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 2008.04a
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• pp.109-112
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• 2008