• Title/Summary/Keyword: concrete mix

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Study of heavy fuel oil fly ash for use in concrete blocks and asphalt concrete mixes

  • Al-Osta, Mohammed A.;Baig, Mirza G.;Al-Malack, Muhammad H.;Al-Amoudi, Omar S. Baghabra
    • Advances in concrete construction
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    • v.4 no.2
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    • pp.123-143
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    • 2016
  • Use of heavy fuel fly ash (HFFA) (diesel and cracked fuel) for power generation in Saudi Arabia has generated and accumulated large quantities of HFFA as a byproduct. In this research, HFFA is studied with the emphasis on the utilization of this waste material in concrete blocks and asphalt concrete mixes. Two types of mixes, one with low and other with high cement content, were studied for concrete blocks. Different mixes having varying percentages of HFFA (0% to 25%), as cement/sand replacement or as an additive, were studied. The performance of concrete blocks is evaluated in terms of compressive strength, water absorption, durability and environmental concerns. The results showed that blocks cannot be cast if more than 15% HFFA is used; also there is a marginal reduction in the strength of all the mixes before and after being exposed to the sulfate solution for a period of ten months. HFFA is studied in asphalt concrete mixes in two ways, as an asphalt modifier (3&5%) and as a filler (50%) replacement, the results showed an improvement in stiffness and fatigue life of mixes. However, the stability and indirect tensile strength loss were found to be high as compared to the control mix due to moisture damage, indicating a need of using antistripping agents. On environmental concerns, it was found that most of the concerned elements are within acceptable limits also it is observed that lower concentration of barium is leached out with the higher HFFA concentrations, which indicates that HFFA may work as an adsorbent for this leaching element.

The Study on the Strength Properties of High Volume Fly-Ash Concrete (플라이애시를 다량 사용한 콘크리트의 강도특성에 관한 연구)

  • Paik, Min-Su;Lee, Young-Do;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.2 no.4
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    • pp.169-176
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    • 2002
  • To study of binder and fine aggregate a lot of replacement fly-ash concrete, initial characteristics, standard environment of curing temperature $20^{\circ}C$, hot-weather environment, cold weather environment of curing temperature $5^{\circ}C$. Flash concrete tested slump, air contest, setting and Hardening concrete valuated setting period of form, day of age 3, 7, 28 compression strength in sealing curing. Underwater curing specimen compression strength of age 3. 7, 28day used strength change accordingly fly-ash concrete curing temperature. Purpose of study is consultation materials in field that variety of fly-ash replacement concrete mix proportion comparison and valuation. (1) Setting test result, fly-ash ratio of replacement higher delay totting time. Same volume of fly-ash ratio of replacement is lower fly-ash ratio of replacement fine aggregate delay setting time. Setting test in curing temperature $35^{\circ}C$ over twice fast setting in curing temperature $20^{\circ}C$ and all specimen setting delay in curing temperature $5^{\circ}C$. F40 specimen end of setting about 30 time. (2) Experiment result age 28day compression strength more fisher plan concrete then standard environment in curing temperature $20^{\circ}C$, cold weather environment in curing temperature $5^{\circ}C$, most strength F43 is hot-weather environment in curing temperature $35^{\circ}C$ replacement binder 25%, fine aggregate 15%. (3) Hot-weather environment replacement a mount of fly-ash is a same of plan concrete setting period of form. Age 28day compression strength replacement a mount of fly-ash more hot-weather concrete then plan concrete.

Experimental Study on High Strength and high Flowable Concrete Filled Steel Tube for Practical Construction Application (합성강관 충전용 고강도-초유동 콘크리트의 현장적용을 위한 실험적 연구)

  • 윤영수;이승훈;성상래;백승준
    • Magazine of the Korea Concrete Institute
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    • v.8 no.2
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    • pp.151-161
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    • 1996
  • This paper presents a series of tests to produce the h~gh quality concrete to be filled Inside the steel tube columns. Thls concrete filled steel tube system requires not only the high strength, but a150 the flowable concrete. Laboratory test has been performed to clarlfy the material characteristics and to produce the optlmal mix design proportion. Full scale site mock up test has been then carried out to slnlulate the actual construct~on conditions including the product~on of concrete at the rermcon batch plant, transportation to the construction site, proper workabil~ ty and man power required , 4ddit1onal mock up test has finally been performec to irivesti gate any unfavorable construction s~tuatioils since the actual concrete placement has been sched uled in cold weather period, so that the high quality concrete construction is convinced to be successfully carried out.

The Effect of Combined Aggregates on Fluidity of the High Fluid Concrete Containing GGBFS (고로슬래그미분말을 혼입한 고유동콘크리트에서 골재조합이 콘크리트 유동성상에 미치는 영향에 관한 실험 연구)

  • Kim, Jae-Hun;Yoon, Sang-Chun;Jee, Nam-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.4
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    • pp.79-86
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    • 2003
  • The purpose of study is to offer base data for high fluid concrete mix property, as grasp effect of aggregate to reach much more effect for producing high fluid concrete. For this study, there are three types of combined aggregates, river sand + river aggregate(type A), river sand + crusted aggregate(type B), washed sea sand + crushed aggregate(type C) and take a factor, water-contents, water-binder ratio and S/a. And so, we had following conclusion, resulting application-ability of high fluid mortar by K-slump tester to use a handy consistency measuring instrument. And so, we had following conclusion, resulting application-ability of high fluid concrete by K-slump tester to use a handy consistency measuring instrument. 1) In cafe of regular water binder ratio, high fluid concrete suffered much effect of combined aggregates and water binder ratio. Range of water binder ratio by combined aggregates is w/b 0.4 downward(type A and B), w/b 0.35 downward(type C). 2) Water contents to need for producing high fluid concrete is minimum 170kg/$\textrm{m}^3$ without regard to combined aggregates. 3) The effect of S/a on high fluid concrete by combined aggregates is approximately S/a 50% (type A and B), s/a 50-55% (type C). 4) Consistency measuring of high fluid concrete by K-slump tester is possible and first indication value, high fluid concrete can be produced, is 6~10.5cm.

A Study on the Characteristics of Recycled Aggregate Concrete According to the Mixing Ratio of Recycled Fine Aggregate at Specific Concrete Strengths (설계기준강도별 순환 잔골재 혼합비율에 따른 순환골재 콘크리트 특성에 관한 연구)

  • Sang-Hyuck, Yoon;Sea-Hyun, Lee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.4
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    • pp.367-375
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    • 2022
  • In this study, the characteristics of recycled aggregate concrete according to the mixing ratio of recycled fine aggregate were analyzed by design strength to explore its use in the production of ready-mixed concrete. The results show that, depending on the ratio of recycled aggregate, the compressive strength is similar to that of normal concrete and does not deteriorate. Therefore, it is possible to achieve a strength similar to the target design strength. Furthermore, if the ratio of recycled fine aggregate for concrete is up to 25 % of the total aggregate amount (50 % of the to-tal fine aggregate), slump does not cause problems. Our findings show that the higher the de-sign standard strength, the greater the amount of powder, and management of slump reduction, unit quantity, and performance system is necessary. The obtained results show that recycled ag-gregate can be used for the production of ready-mixed concrete after adjusting its mixing ratio and concrete mix proportions.

A Proposal for Improving the Measurement and Management of Unit Water Content in In-Situ Concrete (현장 타설 콘크리트의 단위수량 측정 및 관리 개선 방안 제시)

  • Yun, Ja-yeon;Jang, Hyo-Jun;Lee, Taegyu;Choi, Hyeonggil
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.3
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    • pp.319-329
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    • 2024
  • This study examined domestic and international regulations concerning concrete unit weight, along with an evaluation of unit weight in concrete poured on construction sites. Fluctuations in unit weight were observed to correlate with concrete quality issues such as material separation, bleeding, and latency. A word cloud analysis, centered on the concept of concrete quality, further highlighted the significant influence of unit weight. Comparative analysis between Korea and Japan revealed few substantial differences in unit weight management and measurement techniques. However, calculation of concrete unit weight at delivery, using the unit volume mass method, indicated considerable variability among random on-site samples. Notably, the unit weight often exceeded the recommended standard. These findings emphasize the necessity for strict adherence to unit weight standards by all stakeholders involved in concrete production and construction, including ready-mix concrete (REMICON) producers, construction firms, and inspectors. To ensure consistent quality of cast concrete on-site, the establishment of a more comprehensive and practical system is recommended, incorporating measures such as on-site inspections.

Analysis Technique for Chloride Behavior Using Apparent Diffusion Coefficient of Chloride Ion from Neural Network Algorithm (신경망 이론을 이용한 염소이온 겉보기 확산계수 추정 및 이를 이용한 염화물 해석)

  • Lee, Hack-Soo;Kwon, Seung-Jun
    • Journal of the Korea Concrete Institute
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    • v.24 no.4
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    • pp.481-490
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    • 2012
  • Evaluation of chloride penetration is very important, because induced chloride ion causes corrosion in embedded steel. Diffusion coefficient obtained from rapid chloride penetration test is currently used, however this method cannot provide a correct prediction of chloride content since it shows only ion migration velocity in electrical field. Apparent diffusion coefficient of chloride ion based on simple Fick's Law can provide a total chloride penetration magnitude to engineers. This study proposes an analysis technique to predict chloride penetration using apparent diffusion coefficient of chloride ion from neural network (NN) algorithm and time-dependent diffusion phenomena. For this work, thirty mix proportions with the related diffusion coefficients are studied. The components of mix proportions such as w/b ratio, unit content of cement, slag, fly ash, silica fume, and fine/coarse aggregate are selected as neurons, then learning for apparent diffusion coefficient is trained. Considering time-dependent diffusion coefficient based on Fick's Law, the technique for chloride penetration analysis is proposed. The applicability of the technique is verified through test results from short, long term submerged test, and field investigations. The proposed technique can be improved through NN learning-training based on the acquisition of various mix proportions and the related diffusion coefficients of chloride ion.

Durability of GFRP Rebar with Ribs Containing Milled Alkaline Resistant Glass Fibers (알카리저항 초단유리섬유를 리브에 사용한 유리섬유 보강근의 내구성능)

  • Moon, Do Young;Oh, Hong Seob
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.1
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    • pp.281-287
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    • 2011
  • GFRP rebars could be deteriorated by concrete alkalinity. This paper focuses on the investigation of durability of GFRP rebars with ribs exposed to alkaline environment of concrete. It has been reported that the milled E-glass fibers in the ribs of GFRP rebar can increase bond strength between GFRP rebars and the concrete. In this study, the effect of milled alkaline resistant glass fibers (milled AR glass) and milled E-glass in the ribs on the durability of GFRP rebar is investigated through ISS tests and moist absorption tests of the bare rebar. To accelerate the effect of the alkalinity, high temperature($40^{\circ}C$) was applied. According to the test results, mix ratio of milled glass fibers in the ribs by weight had significant effect on durability of GFRP rebars with ribs. It is because that the high mix ratio may leads more voids in the ribs due to lower workability and formability. On the other hand, changing fiber type in the ribs from E-glass to AR-glass had no improvements on ISS strength of the GFRP rebar. Therefore, it is found that determination of proper mix ratio of milled glass fiber in the mixture for the formation of the ribs of the GFRP rebar is important.

Optimization of cost and mechanical properties of concrete with admixtures using MARS and PSO

  • Benemaran, Reza Sarkhani;Esmaeili-Falak, Mahzad
    • Computers and Concrete
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    • v.26 no.4
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    • pp.309-316
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    • 2020
  • The application of multi-variable adaptive regression spline (MARS) in predicting he long-term compressive strength of a concrete with various admixtures has been investigated in this study. The compressive strength of concrete specimens, which were made based on 24 different mix designs using various mineral and chemical admixtures in different curing ages have been obtained. First, The values of fly ash (FA), micro-silica (MS), water-reducing admixture (WRA), coarse and fine aggregates, cement, water, age of samples and compressive strength were defined as inputs to the model, and MARS analysis was used to model the compressive strength of concrete and to evaluate the most important parameters affecting the estimation of compressive strength of the concrete. Next, the proposed equation by the MARS method using particle swarm optimization (PSO) algorithm has been optimized to have more efficient equation from the economical point of view. The proposed model in this study predicted the compressive strength of the concrete with various admixtures with a correlation coefficient of R=0.958 rather than the measured compressive strengths within the laboratory. The final model reduced the production cost and provided compressive strength by reducing the WRA and increasing the FA and curing days, simultaneously. It was also found that due to the use of the liquid membrane-forming compounds (LMFC) for its lower cost than water spraying method (SWM) and also for the longer operating time of the LMFC having positive mechanical effects on the final concrete, the final product had lower cost and better mechanical properties.

Prediction of concrete strength in presence of furnace slag and fly ash using Hybrid ANN-GA (Artificial Neural Network-Genetic Algorithm)

  • Shariati, Mahdi;Mafipour, Mohammad Saeed;Mehrabi, Peyman;Ahmadi, Masoud;Wakil, Karzan;Trung, Nguyen Thoi;Toghroli, Ali
    • Smart Structures and Systems
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    • v.25 no.2
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    • pp.183-195
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    • 2020
  • Mineral admixtures have been widely used to produce concrete. Pozzolans have been utilized as partially replacement for Portland cement or blended cement in concrete based on the materials' properties and the concrete's desired effects. Several environmental problems associated with producing cement have led to partial replacement of cement with other pozzolans. Furnace slag and fly ash are two of the pozzolans which can be appropriately used as partial replacements for cement in concrete. However, replacing cement with these materials results in significant changes in the mechanical properties of concrete, more specifically, compressive strength. This paper aims to intelligently predict the compressive strength of concretes incorporating furnace slag and fly ash as partial replacements for cement. For this purpose, a database containing 1030 data sets with nine inputs (concrete mix design and age of concrete) and one output (the compressive strength) was collected. Instead of absolute values of inputs, their proportions were used. A hybrid artificial neural network-genetic algorithm (ANN-GA) was employed as a novel approach to conducting the study. The performance of the ANN-GA model is evaluated by another artificial neural network (ANN), which was developed and tuned via a conventional backpropagation (BP) algorithm. Results showed that not only an ANN-GA model can be developed and appropriately used for the compressive strength prediction of concrete but also it can lead to superior results in comparison with an ANN-BP model.