• Title/Summary/Keyword: composite board

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A Study on the Application of 3-D Sandwich Composite Structures to the Double-deck Light Train Carbody (3-D 복합재료 샌드위치 구조물의 2층 경전철 철도차량 구조체 적용성에 관한 연구)

  • 이영신;김재훈;이호철;길기남;박병준
    • Journal of the Korean Society for Railway
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    • v.3 no.2
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    • pp.92-99
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    • 2000
  • Composites are very useful material for light train carbody due to its high specific strength and lightweight characteristics. The composites, called 3-D board, are developed with a special stitching method. In this process, the glass fiber fabrics of skin material and foam core material are stitched together with glass fiber thread. The glass thread in Z-axis turns into FRP form. The conventional delamination problem can be solved with 3-D sandwich structure. In addition, with the lower density of foam, the weight of the panel and the operation expenses can be highly reduced. To evaluate the usefulness of the 3-D board, the double-deck light train carbody is studied. The stress analyses are carried out under various loads and boundary conditions with FEM Code, ANSYS. On comparing with the aluminum carbody, 3-D board carbody can be reduced by about 2 ton for the total weight of carbody.

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Formation of $Al_2O_3$-Ceramics by Reactive Infiltration of Al-alloy into Insulation Fiber Board (Al-합금의 단열섬유판 반응침투에 의한 $Al_2O_3$-세라믹스의 형성)

  • 김일수
    • Journal of the Korean Ceramic Society
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    • v.34 no.5
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    • pp.483-490
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    • 1997
  • Al2O3/metal composites were fabricated by oxidation and reaction of molten Al-alloy into two types of commercial Al2O3-SiO2 fibrous insulation board. The growth rate, composition and microstructure of these materials were described. An AlZnMg(7075) alloy was selected as a parent alloy. Mixed polycrystalline fiber and glass phase fiber were used as a filler. The growth surface of an alloy was covered with and without SiO2. SiO2 powder was employed as a surface dopant to aid initial oxidation of Al-alloy. Al-alloy, SiO2, fiber block and growth inhibitor CaSiO3 were packed sequentially in a alumina crucible and oxidized in air at temperature range 90$0^{\circ}C$ to 120$0^{\circ}C$. The growth rate of composite layer was calculated by measuring the mass increasement(g) per unit surface($\textrm{cm}^2$). XRD and optical microscope were used to investigate the composition and phase of composites. The composite grown at 120$0^{\circ}C$ and with SiO2 dopant showed rapid growth rate. The growth behavior differed a little depending on the types of fiber used. The composites consist of $\alpha$-Al2O3, Al, Si and pore. The composite grown at 100$0^{\circ}C$ exhibited better microstructure compared to that grown at 120$0^{\circ}C$.

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A Study on the Performance Experiments of Lightweight Wall of Long-life Housing by Ceiling Infill System (천장 인필시스템에 따른 장수명주택 경량벽체의 성능실험에 관한 연구)

  • Seo, Dong-Goo;Lee, Jong-Ho;Kim, Eun-Young;Hwang, Eun-Kyoung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.247-248
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    • 2018
  • In order to secure the variability of long-life housing, dry walls are used. The composite gypsum board panel is the most frequently used infill system for the wall, and it is an excellent construction method in terms of constructability and economic feasibility. However, there are also problems such as the destruction of Ondol pipes at the bottom floor and being unable to fix the light weight steel frame (M-bar) when a variable composite gypsum board panel is used. To solve such problems, a wall with a method of fixing only the top part without fixing the bottom floor is developed, but it is difficult to identify the durability of ceiling frame according to the tensile force of stud and the safety according to the Stiffness and impact resistance (soft body) of ceiling frame. Therefore, this study verified the effectiveness of infill system for the wall by conducting experiment on the stiffness and impact resistance of composite gypsum board panel according to the reinforcement of ceiling frame (wooden frame, double saw-toothed bracket, Cross M-bar). As a result, it was possible to secure the safety of wooden frame while the impact resistance and the Stiffness of double saw-toothed bracket and cross M-bar were not secured.

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Adsoprtion Characteristic of Fancy Veneer Overlaid Charcoal Board Composite

  • Kang, Seog-Goo;Lee, Hwa-Hyoung
    • Journal of the Korean Wood Science and Technology
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    • v.38 no.5
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    • pp.385-390
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    • 2010
  • This study was carried out to manufacture very thin natural elm veneer overlaid charcoal board for enhancing aesthetic value of charcoal board for the indoor application, and to use the advantageous properties of the charcoal as a building material for solving the sick house problem. The thin elm veneer had 26.9% opening ratio. The experiment results showed that the spreading area and the nonvolatile content of adhesive did not affect the gas adsoprtion of fancy veneer overlaid charcoal board. The natural thin elm veneer overlaid charcoal board enhanced not only the aesthetic beauty but also showed the same gas adsorption by the charcoal board.

Manufacturing Characteristics of Cement-Bonded Wood Composite Board as Sound Absorption Type-Noise Barrier

  • Suh, Jin-Suk;Kang, Eun-Chang;Park, Jong-Young
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.6
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    • pp.50-56
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    • 2004
  • This study was conducted to investigate the performance of sound absorption type-noise barriers manufactured with a combination of wood particles used for particleboard, recycled waste newspaper, and cement. An average density of wood-combined cement board was in the range from 0.83 to 0.96 g/cm3, showing relatively low-density board. Regardless of types of cement bonded board or wooden board, the board with concave holes(凹)-formed surfaces showed greater sound absorption coefficient compared to those of flat surface boards. The board density was not related with those coefficients. Accordingly, it was concluded that concave or deep corrugated surface structure has played an important role in sound absorption for the application of sound absorption type-noise barrier.

Evaluation of the Performance of the PVA Fiber Reinforced Inorganic Binder and Industrial By-products Building Board

  • Park, Jong-Pil;Lee, Sang-Soo;Song, Ha-Young
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.3
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    • pp.253-262
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    • 2013
  • The test on the mix of PVA fiber of low carbon inorganic composite as a cement substitute found it to be satisfactory in terms of flexibility and stiffness. The result of the evaluation of the properties of low carbon inorganic panel revealed that the absorptivity was low at 8 to 9%, which is lower than the KS value of 25%. Also, the test on non-combustibility and gas toxicity found that these factors satisfied the decision criteria. In the test on heavy metals discharges, Pb, Cd, Cr6+, Hg, and As were not detected. Regarding far-Infrared emissivity and formaldehyde emission, the substitute was found to be harmless to the human body. Therefore, if the issue of shrinkage, which is a disadvantage of inorganic composites, is addressed, it is judged that it is possible to develop a low carbon inorganic composite panel with better performance.

Studies on Wood-based Composite Panel with Waste Tire - Properties of Composite Boards in Relation to Hot Pressing Conditions - (폐타이어를 이용한 목질계 복합판넬의 연구 - 열압조건에 의한 재질특성 -)

  • Lee, Weon-Hee;Park, Sang-Jin
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.4
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    • pp.29-38
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    • 1997
  • The effect and control of wood property of reconstituted composite panels for improved board properties by wood-waste materials and development of combination method for heterogeneous materials have been of interest to the wood science researchers. The purpose of this study is to consider the properties in relation to hot pressing conditions and to develope the optimum hot pressing condition with waste wood and waste tire for the manufacturing of composite boards. The study of composite boards for recycling of wood and waste tire is nothing up to the present. Physical and mechanical properties such as specific gravity, moisture content, swelling coefficient, modulus of rupture and modulus of elasticity in bending test were studied. The condition of 3-stage press time for the lowest moisture content of composite board was $4{\rightarrow}3{\rightarrow}3$ minutes. Specific gravity of composite panels was affected mainly by the amount of rubber chip. Because of the low rigidity and high elasticity in rubber chip, it is considered the composite panel was adequate material in the place of compression load, but not bending load. Therefore, it was concluded that a use of rubber-based wood composite panel is proper to the interior materials such as floor a room than exterior materials. From the test results, the most optimum hot pressing conditions were $4{\rightarrow}3{\rightarrow}3$ minutes for 3-stage press time and $45{\rightarrow}20{\rightarrow}5kg/cm^2$ for 3-stage press pressure. The rubber-based wood composite panel was very excellent in elasticity by combination of rubber chip in comparison with existing other wood-based materials. Therefore, it was considered that rubber-based wood composites can be applicable to every interior materials such as floor a room and will be expected to effective reuse and recycle of waste tires and wood-waste materials, and will be contribute to protection of environment pollution in earth.

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Capacity Evaluation of Cylindrical Plastic Board Drain with The Composite Discharge Capacity Apparatus (복합통수능시험기를 이용한 실린더형 플라스틱 보드 드레인의 성능 평가)

  • Lee, Chan-Woo;Jung, Du-Hwoe;Kim, Yun-Tae;Jin, Kyu-Nam
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.293-299
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    • 2008
  • If a conventional type of Plastic Board Drain (PBD) is installed to the deep clay deposit, it is subjected to a high lateral earth pressure. a flow channel of PBD may be reduced by the collapse of cores and clogged by the intrusion of filter into the space between cores which are made by lateral pressure. It could decrease the ability of initial discharge capacity and the reliability of long term discharge capacity. A cylindrical plastic board drain (C-PBD) considered in this study consists of cylindrical core and several supports so that it can prevent the reduction of area of flow channel from the higher lateral earth pressure effectively. The discharge capacity of C-PBD was compared to that of a conventional PBD through performing experiments using the composite discharge capacity apparatus which can consider in-situ condition such as penetration of drains, ground settlement and discharge capacity. As a result, C-PBD showed much better performance than PBD in the ability of discharge. It was observed that the C-PBD was folded whereas the conventional PBD was folded after the experiment.

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Fundamental Properties of Composite Board Made with Oriented Strand Board and Three Different Species of Veneer

  • Yanti, Hikma;Massijaya, Muh Yusram;Cahyono, Tekat Dwi;Novriyanti, Eka;Iswanto, Apri Heri
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.2
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    • pp.239-248
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    • 2019
  • This research presents an improvement of the physical and mechanical properties of composite board (com-ply) made of Oriented Strand Board (OSB) coated with wood veneer of Pine (Pinus merkusii), Avocado (Persea Americana) and Mahogany (Swietenia mahogany). 1.5 mm thick veneers of those three wood types were adhered to the surface of OSB using two adhesive types: epoxy and isocyanate. The adhesive with the glue spread of $250g\;m^{-2}$ applied using single glue line was spread and then cold pressed with the pressure of $15kg\;cm^{-2}$ for 3 hours. The research result showed an improving dimension stability of com-ply, but not found on all parameters of physical property test. The moisture content seemed to be influenced by the com-ply type, yet not related to its thickness swelling, water absorption and linear expansion. The exception took place in the parallel linear expansion when immersed for 2 hours. The highest to the lowest increases of MOE and MOR were consecutively found on OSB coated with wood veneer of Pine, Mahogany and Avocado. However, the increases were statistically insignificant. The highest increasing screw hold power was found at the com-ply type AE (avocado veneer and epoxy adhesive) that was by 28%.

A Fundamental Physical Properties of Wood with Charcoal and Loess (목탄과 황토함유 목질소재의 기초물성)

  • Lee, Wun-Hee
    • Journal of the Korea Furniture Society
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    • v.17 no.2
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    • pp.49-56
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    • 2006
  • This research was carried out to examine the FIR (far-infrared rays) emissivity and emission power of five types of flooring board by the mixing ratio of charcoal and loess, and the physical property of five types of injected flooring board by the amount of mixture. Type D was appeared the most high value of FIR emissivity and emission power. But there was a little difference among the five types of flooring board values. In physical properties, control type flooring board and injected flooring board showed a similar tendency. Among the domestic trees, all of hard wood seems to be used to surface wood for strong hardness flooring board. But a coniferous tree was not.

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