• Title/Summary/Keyword: compaction temperature

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Study of WMA Additive's Compaction Characteristics in Terms of Temperature Change by Using DSR (DSR을 이용한 온도변화에 따른 중온화 첨가제의 다짐특성 연구)

  • Hwang, Sung-Do;Lee, Sang Jae;Cho, Dong-Woo;Rhee, Suk Keun
    • International Journal of Highway Engineering
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    • v.15 no.4
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    • pp.11-20
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    • 2013
  • PURPOSES : This study is to develop a method to evaluate the compaction effects of asphalt binders using WMA additives and compare their compaction effects on two types of WMA additives, two types of testing temperatures, and three types of asphalt film thicknesses. METHODS : This study is based on laboratory experiments and rheological analysis of the experimental results. Testing materials are aggregate disks, asphalt, and WMA additives. The main testing method is the stress sweep test by using dynamic shear rheometer (DSR). In addition, the testing parameters obtained from the stress sweep results to evaluate lubrication effects are complex modulus and LVE-Limit. RESULTS : At both the first compaction condition ($110^{\circ}C$, 0.3mm) and second compaction condition ($80^{\circ}C$, 0.2mm) assumed, LEADCAP showed better compaction effects than Sasobit. CONCLUSIONS : The temperature $30^{\circ}C$ lower than general compaction temperatures can provide a better sensitivity for the evaluation of compaction effects. If a testing temperature and film thickness are grouped for the proper compaction conditions in the testing results, the compaction performance of each WMA additive can be more clearly discriminated in the grouped testing results matched with the grouped conditions.

Property of New SEGLESS that is Segregation-free Steel Powder Mixture for Warm Compaction

  • Nishida, Satoshi;Furuta, Satoshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.731-732
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    • 2006
  • Recently warm compaction techniques are focused on and commercialization of one high-density compaction process in the P/M industry. Another development is a new SEGLESS using a developed lubricant that reduces ejection force at room temperature compaction. It is possible to achieve high-density by reducing lubricant amount. In this paper we confirmed that green density was $7.35g/cm^3$ at 686MPa of compaction pressure when the new SEGLESS was applied to relatively lower temperature warm compaction process, such as $80^{\circ}C$.

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Effect of Hot-compaction Temperature on the Magnetic Properties of Anisotropic Nanocrystalline Magnets

  • Li, W.;Wang, H.J.;Lin, M.;Lai, B.;Li, D.;Pan, W.
    • Journal of Magnetics
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    • v.16 no.3
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    • pp.300-303
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    • 2011
  • The effect of the hot-compaction temperature on the microstructure and magnetic properties of anisotropic nanocrystalline magnets was investigated. The hot-compaction temperature was found to impact both the magnetic properties and the microstructure of die-upset magnets. The remanence of the isotropic precursor increases slightly with the improved hot-compaction temperature, and the grains start to grow on the flake boundary at higher hot-compaction temperatures. After hot deformation, it was found that the change in the magnetic properties was the inverse of that observed with the hot-compaction temperature. Microstructural investigation showed that die-upset magnets inherit the microstructural characteristics of their precursor. For the die-upset magnets, hot pressed at low temperature, scarcely any abnormal grain growth on the flake boundary can be seen. For those hot pressed at higher temperatures, however, layers with large equiaxed grains could be observed, which accounted for the poor alignment during the hot deformation, and thus the poor magnetic properties.

Evaluations on the Compaction Energy Effects on the Soil Compaction at Sub-Zero Temperature (영하에서의 다짐에너지에 따른 다짐 효과 평가)

  • Lee, Jeonghyeop;Hwang, Bumsik;Chae, Deokho;Cho, Wanjei
    • Journal of the Korean GEO-environmental Society
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    • v.16 no.8
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    • pp.13-20
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    • 2015
  • Due to the population growth and exhaustion of resource, the development on the harsh environment such as cold weather is emerging as an alternative for new resource development. The permafrost area covers about 14 percent of the world's land area and the global construction market for such area is rapidly expanded. Whereas the developed countries have already recognition of the need for research of coldest place and invested heavily in technology development, the domestic technology for the coldest place development is less developed and related research has rarely been performed. There is not a detailed national specification standard for the strength and deformation properties of the earthworks at sub-zero temperature but simple field directions. Therefore, the D compaction tests were conducted on the sand with fine contents of 0%, 5%, 10% and 15% at room temperature ($18^{\circ}C$), $-3^{\circ}C$ and $-8^{\circ}C$ to investigate the effect of the compaction energy on the compacted soils at sub-zero temperatures. Based on the test results, the larger compaction energy, the larger maximum dry unit weight under sub-zero temperature and D type compaction at $-3^{\circ}C$ show similar max. dry unit weights as those obtained from the compaction at the room temperature. However, compaction at $-8^{\circ}C$ showed significant performance degradation regardless of the compaction energy.

EVALUATION OF SLAG MIXTURE PROPERTIES USING GYRATORY COMPACTOR

  • Lee, Kwan-Ho
    • International Journal of Highway Engineering
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    • v.1 no.2
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    • pp.135-154
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    • 1999
  • Compaction of asphalt pavement is one of the important processes to make good quality one. There are many laboratory-compaction methods to simulate field compaction, including Marshall compaction, Hveem compaction, gyratory compaction, and etc. The most common method used to determine the fundamental properties of asphalt mixture for design is Marshall method which is using impact energy. However, there is major difference between field compaction using kneading compaction and Marshall compaction using impact energy. Therefore, the gyratory compactor, which currently is the best to simulate the field compaction, was employed. The fundamental properties of asphalt specimen compacted by gyratory compactor and Marshall compactor were determined using laboratory test. From the tests, slag mixture with carbon black or pyrolyzed carbon black showed better performances, such as, in low susceptibility to temperature, high resistance against water and rutting, and high resilient modulus and indirect tensile strength.

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Development of High Strength Sintered Steel by High Pressure Warm Compaction Using Die Wall Lubrication

  • Matsumoto, Nobuhiko;Miyake, Toshitake;Kondoh, Mikio;Ando, Kimihiko;Tanino, Hitoshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.197-198
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    • 2006
  • The high pressure compaction without internal lubricant and the high green density even with the pore free density were achieved by the newly developed die wall lubricant for warm compaction. This developed die wall lubricated warm compaction followed by high temperature sintering resulted in not only the superior mechanical property but also the low dimensional change. In this paper, the effects of increasing the green density on the sintered density, the dimensional change and the mechanical property are mainly discussed

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Warm Compaction: FEM Analysis of Stress and Deformation States of Compacting Dies with Rectangular Profile of Various Aspect Ratio

  • Armentani, E.;Bocchini, G. F.;Gricri, G.;Esposito, R.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.191-192
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    • 2006
  • The deformation under radial pressure of rectangular dies for metal powder compaction has been investigated by FEM. The explored variables have been: aspect ratio of die profile, ratio between diagonal of the profile and die height, insert and ring thickness, radius at die corners, interference, different insert materials, i. e. conventional HSS, HSS from powders, cemented carbide (10% Co). The analyses have ascertained the unwanted appearance of tensile normal stress on brittle materials, also "at rest", and even some dramatic changes of stress patterns as the die height increases with respect to the rectangular profile dimensions. Different materials behave differently, mainly due to difference of thermal expansion coefficients. Profile changes occur when the dies are heated up to the temperature required for warm compaction. The deformation patterns depend on compaction temperature and thermal expansion coefficients.

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The Influence of Compaction Pressure and Sintering Temperature on Density and Dimension of n Powder Metallurgy Product (분말야금 공정 중 성형압력과 소결 온도가 밀도와 치수에 미치는 영향)

  • Cho, J.H.;Kwon, Y.S.;Chung, S.T.;Lee, M.C.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.347-351
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    • 2007
  • The influence of compaction pressure and sintering temperature on the hydraulic cylinder block fabricated by powder metallurgy is investigated in this study. The cylinder block is powder compacted under various compaction pressures and sintered under various sintering temperatures, and its density and dimensions are measured to reveal the relation of the process condition with the product quality. Moreover, finite element analyses of the density distributions are conducted under the same conditions with the experiments and the predicted results are compared with the measured ones.

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The Application of P/M Advanced Techniques to Sintered Gears

  • Chongxi, Bao;Zhouqiang, Shen;Zhengping, Shu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.987-988
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    • 2006
  • The processes of P/M affect the properties of sintered gears. The different techniques of P/M lead to the different properties of sintered gears. This paper summarizes new progress in powder metallurgy for sintered gears. These progresses include warm compaction, high velocity compaction, sinter hardening, high temperature sintering, infiltration, CNC powder press and surface densification etc.

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Compactability of various asphalt mixtures using warm mix additive (준고온 첨가제를 사용한 각종 아스팔트 혼합물의 다짐도 변화 연구)

  • Park, Tae-Soon
    • International Journal of Highway Engineering
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    • v.11 no.4
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    • pp.127-132
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    • 2009
  • This study presents the test results on the compaction characteristics of warm mix asphalt mixtures that include the additive in 3 different mixtures(hot mix asphalt, SBS and SMA). The tests were conducted to find out the compaction characteristics on the compactability with varying compaction time, different amount of the warm mix additive and lowering the compaction temperature. The Superpave gyratory compactor was used to find out the variation of the density when the number of the gyration is varied. A dense mixture and 3 different warm mix additives were employed to find the relationship between compactability and compaction time. The comparison of the compactability with lowering the temperature was conducted using dense mixture, SBS polymer modified mixture and stone matrix asphalt mixture(SMA). The difference of the density of warm mix asphalt mixtures was not found due to the lowering of compaction temperature when it was compared with the standard mixture and the warm mix showed the stable condition in density. In the mean time, depending upon the different warm mix additive and mixture, the difference of density and the variation trend of compaction is found to be existed and shows the relationship between these two variables.

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