• Title/Summary/Keyword: compaction pressure

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Fabrication of Al 6061 Foamable Precursor by Powder Metallurgical and Induction Heating Method (P/M법과 유도가열 공정을 이용한 발포용 6061 Al 합금 프리커서 제조)

  • 윤성원;강충길
    • Transactions of Materials Processing
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    • v.12 no.5
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    • pp.457-464
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    • 2003
  • In the powder compact melting technique, proper precursor fabrication is very important because density distribution after foaming and foamability are determined during precursor fabrication process. The fabrication of the precursor has to be performed very carefully because any residual porosity or other defects will lead to poor results in further processing. In order to evaluate the effect of the compaction parameters on the kinetics of the foaming process, a series of experiments were performed. In this study, aluminium foams with a closed cell structure were fabricated by using both the powder compact method and the induction heating process. A proper induction coil was designed to obtain a uniform temperature distribution over the entire cross sectional area of precursor. To establish the foamable precursor fabrication conditions, effects of process parameters such as the titanium hydride content (0.3∼1.5 wt.%), pressing pressure of the foamable precursor (50∼150kN) on the pore morphology were investigated.

Behavior of SCP Improved Ground with Installation of Sheet Pile (Sheet Pile 설치에 따른 SCP개량지반의 거동)

  • Yoo, Nam-Jae;Park, Byung-Soo;Jeong, Gil-Soo
    • Journal of Industrial Technology
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    • v.22 no.B
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    • pp.211-218
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    • 2002
  • The paper is to show the behavior of composit ground which is installed with sheet pile in soft soil improved by sand compaction pile. The results of load-settlement relationship, earth pressure, stress concentration characteristics, and final water content were obtained by centrifuge model test. Two cases of tests, installation of sheet pile on the corner and both side of the loading plate for the improved SCP ground which was designed twice of the footing width, were performed for the tests under the vertical and horizontal loading and both side of corner. Finite element program(CRISP) for sand compaction pile using elasto-plastic model and numerical analysis for soft soil using modified cam-clay constitutive equation were compared and analized with the results of model tests. The result of analysis show the increased bearing capacity of soil after, SCP and sheet pile was installed.

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Reinforcement of Building Foundation by the Low Slump Mortar Grout (저유동성 몰탈형 주입재에 의한 건물기초보강)

  • 천병식;고용일;권형석
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.71-76
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    • 2000
  • In generally, grouting consists of injecting a suspension or solution into the voids of soils. The low slump mortar grout has been used in America since 1950's. The Compaction Grouting, the injection of a very stiff under relatively high pressure, form a cylinderical grout support pile. The grout generally does not enter soil pores but remains in homogeneous mass that gives controlled displacement either to compact loose soils, or for lifting of structures, or both. In this paper, on the case of the reinforcement construction of 00 plant that the foundation's bearing capacity is insufficient and is to reinforce the foundation, a study has been peformed to analyze the effectiveness of the ground improvement. The bearing capacity of the Compaction Pile has been verified by the S.P.T and the settlement of the improved ground has been monitored rising the magnetic extensometer.

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Compaction of Hydrogen Storage Alloy Powders Using Polymer Binders (고분자 결합제를 이용한 수소저장합금 분말의 성형)

  • Song, Kyu-Tae;Kim, Chan-Jung;Choi, Byung-Jin;Kim, Dai-Ryong
    • Journal of Hydrogen and New Energy
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    • v.5 no.1
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    • pp.51-57
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    • 1994
  • Compaction techniques of hydrogen storage alloy 'powders, to solve the problems due to disintegration during the cyclic hydriding and dehydriding, by using polytetrafluoroethylene (PTFE) and silicon sealant as a polymer binder were studied. Optimum conditions of compaction were as follows. Binder content, 10 % for PTFE and 5 % for silicon sealant ; particle size of alloy powders, $-25{\mu}m$ ; compacting pressure, $4ton/cm^2$. Compacts obtained were easily activated and had a good strength even after 30 cycles of hydriding and dehydriding. PTFE added compacts showed very good rate capability, however, in the silicon added compacts hydrogen absorption rate was somewhat slow because of higher elasticity and adhesiveness of the binder.

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Residual Stresses in Thick Fabric Composite Rings with Respect to Compaction (압착에 따른 원환체 형상의 두꺼운 직물 복합재 내부의 잔류응력)

  • Kim Jong Woon;Kim Hyoung Geun;Lee Dai Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.139-142
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    • 2004
  • The fabric composite rings for nozzle parts of solid rocket motors should be thick to endure high temperature and pressure of combustion gas. Since the thermal residual stresses developed during manufacturing of the axi-symmetric composite structures increase as the thickness increases and eventually induce failures during storage and operation, the estimation of the residual stresses is indispensable for design and manufacture of the thick composite nozzle parts. In this paper, thick fabric rings made of carbon fabric phenolic composites were fabricated in a hydroclave and in an autoclave using a multi-step pre-compaction process to minimize draping. The residual stresses distributed in the rings were measured by the radial-cut method and it was found that the compaction reduces the residual stresses in the composite ring.

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Multi-scale Simulation of Powder Compaction Process and Optimization of Process Parameters (분말가압 성형공정의 멀티스케일 시뮬레이션과 공정변수 최적화)

  • Shim, J.W.;Shim, J.G.;Keum, Y.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.344-347
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    • 2007
  • For modeling the non-periodic and randomly scattered powder particles, the quasi-random multi-particle array is introduced. The multi-scale process simulation, which enables to formulate a regression model with a response surface method, is performed by employing a homogenization method. The size of ${Al_2}{O_3}$ particle, amplitude of cyclic compaction pressure, and friction coefficient are considered as optimal process parameters. The optimal conditions of process parameters providing the highest relative density are finally found by using the grid search method.

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Settlement Behavior Of High Rock Embankment With Construction Path (시공이력을 반영한 고성토 암버력 지반의 침하거동 분석)

  • Bae, Kyung-Tae;Kim, Tae-Hoon;Kang, In-Kyu;Lee, Won-Je;Yu, Nam-Jae;Lee, Kang-Il
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.956-962
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    • 2009
  • A high embankment is generally constructed by dividing into several sub-embankments. Unlike any soil embankment, a rock embankment is constructed by means of dynamic compaction. Such a sub-embankment and dynamic compaction may induce an increase of pressure at the lower part of embankment and cause a different behavior of ground from initial status. In this study, settlement of a high rock embankment is estimated using a hyperbolic model taking into construction history. The results from prediction are compared with those obtained from field measurements and large plate loading tests.

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Characteristics of Settlement and Bearing Capacity of Soft Ground Improved by Granular Pile (Granular Pile에 의해 개량된 연약지반의 지지력 및 침하특성)

  • 천병식;여유현
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.289-294
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    • 2002
  • Sand Compaction Pile (SCP) method, which uses sand material, is frequently used in Korea. However, the use of sand for SCP faces environmental and economical problems with the shortage of its resources. Therefore, it is necessary to substitute other materials for compaction piles. One of the alternatives is using gravel in lieu of sand. Granular Pile, constituted with sand and crushed-stone, is one of the methods to improve soft clay and loose sandy ground. In this study, modeled pile load tests are performed in test cell. The observations are made on the consolidation and the variation of water table of three different grounds, original, sand pile installed, and granular pile installed ground. In addition, engineering characteristics such as bearing capacity, settlement and drainage are investigated. The test results show that Gravel Compaction Pile (GCP) is more efficient for increasing bearing capacity and reducing settlement than SCP and had similar pore water pressure dissipation to sand. Therefore, the results show that GCP can be a good substitution for SCP.

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High-velocity powder compaction: An experimental investigation, modelling, and optimization

  • Mostofi, Tohid Mirzababaie;Sayah-Badkhor, Mostafa;Rezasefat, Mohammad;Babaei, Hashem;Ozbakkaloglu, Togay
    • Structural Engineering and Mechanics
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    • v.78 no.2
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    • pp.145-161
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    • 2021
  • Dynamic compaction of Aluminum powder using gas detonation forming technique was investigated. The experiments were carried out on four different conditions of total pre-detonation pressure. The effects of the initial powder mass and grain particle size on the green density and strength of compacted specimens were investigated. The relationships between the mentioned powder design parameters and the final features of specimens were characterized using Response Surface Methodology (RSM). Artificial Neural Network (ANN) models using the Group Method of Data Handling (GMDH) algorithm were also developed to predict the green density and green strength of compacted specimens. Furthermore, the desirability function was employed for multi-objective optimization purposes. The obtained optimal solutions were verified with three new experiments and ANN models. The obtained experimental results corresponding to the best optimal setting with the desirability of 1 are 2714 kg·m-3 and 21.5 MPa for the green density and green strength, respectively, which are very close to the predicted values.

Dynamic Shear Modulus of Compacted Clayey Soil (다짐점성토(粘性土)의 동적전단탄성계수(動的剪斷彈性係數))

  • Kang, Byung Hee
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.3 no.2
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    • pp.109-117
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    • 1983
  • Dynamic shear modulus of the compacted clayey soil was determined by the resonant column test to study the parametric effects of confining pressure, shear strain amplitude, molding water content, compaction energy, void ratio and the degree of saturation. The effect of each of these parameters on the dynamic shear modulus found to be significant and can be explained in terms of the changes in soil by compaction. Dynamic shear modulus of the compacted soil is increased significantly by compaction and compaction at the dry side of the optimum moisture content is much more effective. It is also found that the dynamic shear modulus showes a good correlation to the static shear strength of the compacted soil. Therefore the dynamic shear modulus of the compacted soil for a certain confining pressure may be obtained ea8i1y from the unconfined compression strength.

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