• Title/Summary/Keyword: cold-rolling

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Recent Trends in Flat Hot Rolling of Steel (열간 압연판재 제조기술의 최신동향)

  • 이준정
    • Transactions of Materials Processing
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    • v.11 no.1
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    • pp.24-35
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    • 2002
  • Recent trend and future prospect of flat rolling of steel has been summarized based on the earlier reports. Key technology in the plate rolling is to have ultra fine microstructure having high resistance against crack propagation during application. Heavy accelerated cooling facility and high power rolling mill will be helpful to develope the high toughness steel. Precise modeling of properly prediction based on deformation and transformation imposed on microstructure of steel during processing is highly anticipated. For the hot strip rolling process, new trend is lies on the production of ultra-thin gauged hot strip to substitute cold rolled strip. For the substitution of cold rolled strip into hot rolled strip widely, high formable property of hot strip is highly required. For the formabilit, the ferritic rolling of extra low carbon steel under high lubricated condition is essential. Recently introduced semi-continuous thin slab and rolling mill line is very plausible to develope those kinds of products easily In the view groin facility combination. New idea to modify the existing continuous hot strip mill line to produce the ultra thin-gauged hot strip in an economic way is suggested in this report.

Prediction of Proper Horizontal Position of Work Roll in Backup Roll Driven-type Cold Rolling Mill (보강롤 구동 냉간압연기에서의 적정 작업롤 수평위치 설정기법 개발)

  • 변상민;이원호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.160-163
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    • 2003
  • For the purpose of rolling hard metals such as silicon steel and non-ferrous metals, the backup roll driven-type mill has been widely used in cold rolling industry. Since the backup roll drive results in horizontal bending of the work rolls and therefore exerted reciprocal action on the roll gap contour, the selection of slim work rolls is very restricted. In this paper, we present an analytic equation based scheme to determine a proper horizontal position of work roll minimizing the horizontal force subject to mechanical constraints.

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Development and application of the new ASC system in No.2 cold rolling mill (2 냉연 신형상제어 시스템 개발 및 적용)

  • 박남수;심민석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1068-1071
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    • 1996
  • Good shape on flat rolled product is necessary to meet today's customer quality requirement. To meet the increasing demand in quality of strip shape from downstream customers, POSCO has replaced the Automatic Shape Control(ASC) system with the existing one that had used noncontact type measuring system at No.2 Cold Rolling Mill, Pohang works in October, 1995. The strip shape is influenced by the profile, roll crown, bending control, skew control system, as well as work roll cooling system. We have used ASC to adjust those factors in Cold Rolling Mill that could get a satisfactory result, almost less than .+-.5 1-unit deviation from the target shape. However, the downstream customer(i.e. Continuos Annealing Line) wants a good shape not only at the moment of exit of roll bite, but after rolling without tension. In this investigation, the difference will be discussed and how deal with this problem.

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Effect of various cold rolling process on the evolution of texture and recrystallized grain size in AA 5052 sheet (AA 5052 판재의 집합조직 발달과 결정립 크기에 미치는 다양한 냉간압연 공정의 영향)

  • Lee, J.H.;Nah, J.J.;Huh, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.408-410
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    • 2008
  • The evolution of texture and microstructure during recrystallization was tracked after different cold rolling of aluminum sheets. Texture of the sheet center were differentiated by different strain states due to prior deformation. The evolution of recrystallization texture was studied with the amount of shear applied during cold rolling. The final grain size after recrystallization annealing was varied due to the effective strain during deformation.

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Study on the Irregular Shape Rolling Process (비대칭 형상 압연 공정에 대한 연구)

  • 김용철;김동진;김병민
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.98-106
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    • 1999
  • In this study cold rolling process for the irregular cross-sectional shape has been investigated. The product analyzed in present study is the steel cutter, which is frequently used to cut the desired shape on leather. Because steel cutter always has a irregular cross-section, after rolling process the workpiece is severely bended to every direction. The bending of the workpiece affects the processed performed after rolling such as heat treatment and grinding, then that of the workpiece becomes more severe. In this study, therefore, to prevent the bending of the workpiece to the left and right sides. rigid-plastic finite element method has been utilized and in order to find optimal roll geometry rapidly, one dimensional equal interval search technique has been also introduced. By using both rigid plastic finite element method and optimum technique, cold rolling process for the irregular cross-sectional shape has been successfully investigated.

A Study on Development of Model for Prediction of Rolling Force in Tandem Cold Rolling Mill (연속냉간압연에서의 압하력 예측을 위한 모델 개발에 관한 연구)

  • 손준식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.491-496
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    • 2000
  • In the tandem cold rolling mill, the quality is very important and requirements for thickness accuracy become more strict. Howerver, the mathematical model for prediction of rolling force was not considered an elastic deformation at the entry and delivery side of the contacted area between the worked roll and rolling strip so that where was so difficult to control of the thickness. To overcome this problem, the mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the effect of elastic recovery should be included the model, even f the effect of elastic compression was not important.

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Roll Wccentricity Control for Cold Strip Rolling Processes (냉간압연 공정에의 편심제어)

  • 백기남;류석환
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.243-247
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    • 1991
  • A roll eccentricity controller for a tandem cold rolling process is designed to attenuate the outlet thickness deviation due to roll eccentricity. In order to design the controller, the excess stability margin is maximized by solving a standard H.inf. optimization problem under the requirement that ensure disturbance rejection for a class of disturbance. Robust performance of the proposed controller is checked by a computer simulation.

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Effects of Cr content and Thermomechanical Treatment on Tensile Strength and Electrical Conductivity of Cu-Cr Alloys (Cu-Cr 합금의 인장강도와 전기전도도에 미치는 Cr 첨가량 및 가공열처리의 영향)

  • Kim, Ki-Tae;Jung, Woon-Jae;Shin, Han-Chul;Choi, Chong-Sool
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.1
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    • pp.17-21
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    • 2001
  • The effects of Cr content above its solubility limit and thermomechanical treatment on tensile strength and electrical conductivity of Cu-Cr alloys were studied to obtain optimum Cr content exhibiting a high tensile strength without degradation of electrical conductivity. The increase in Cr content above the solubility limit increased tensile strength of Cu-Cr alloys without deterioration of the electrical conductivity. The electrical conductivity was not affected by cold rolling. The electrical conductivity of a Cu-3.5%Cr alloy subjected to cold rolling ${\rightarrow}$ aging treatment ($450^{\circ}C{\times}1hr$) ${\rightarrow}$ cold rolling was equal to that of the alloy subjected to cold rolling ${\rightarrow}$ aging treatment. However, the tensile strength of the alloy subjected to the former thermomechanical treatment was superior to that of the alloy subjected to the latter thermomechanical treatment at all the deformation degrees.

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Effects of Cold Rolling Parameters on Sagging Behavior for Three Layer Al-Si/Al-Mn(Zn)/Al-Si Brazing Sheets

  • S.H. Lee;J.S. Yoon;M.S. Kim;D. Jung
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.227-227
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    • 1999
  • The effects of intermediate annealing (IA) and the final cold rolling (CR) condition on the microstructure and sagging resistance during brazing were investigated using three layer clad sheets composed of the Al-7.5 wt.%Si alloy (filler, thickness: 10 ㎛)/Al-1.3 wt.%Mn based alloy (core, 80㎛)/Al-7.5 wt.%Si alloy (filler, 10㎛). Also, the effect of 1.2∼2 wt.% Zn addition into the core on the sagging resistance of the clad sheets was determined. It was revealed that all the clad sheets fabricated by the optimum condition (IA at 690 K and CR to 20∼45%) show excellent sagging resistance with a limited erosion due to the formation of a coarsely recrystallized grain structure in the core during brazing. It was also revealed that the recrystallization behavior of the Al-1.3 wt.%Mn based alloy is hardly affected by the addition of 1.2-2 wt.%Zn during the brazing cycle. Therefore, the sagging resistance of the clad sheets is found to be governed not by the Zn content added in the A1-1.3wt.%Mn based core, but by the intermediate annealing and final cold rolling condition.