• Title/Summary/Keyword: cold-rolling

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Simulation for preparing operation in stainless cold rolling mill (스테인레스 냉연공장 가동대비조업 simulation분석)

  • 김영일
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1991.10a
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    • pp.205-217
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    • 1991
  • 본 연구의 목적은 포항제철소 스테인레스 냉연공장 가동계획에 의거 stainless소둔산세공장 H-CPL에서 냉연공장 정정 line까지의 material flow 및 설비운영상 제약상항을 simulation하므로서 생산성 향상에 필요한 조업대비 기준 및 문제점을 도출하여 정상조업도 조기 달성에 기여하고자 한다.

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Effects of Varying Contact back-up Roll on the strip flatness (VCR 롤이 판평판도에 미치는 영향)

  • Chen, Xianlin;Zhang, Jie;Yang, Quan;Zhang, Quingdong
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.144-147
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    • 1998
  • VCR is a back-up roll with a special contour which leads to the length of the contact line between back-up roll and work becones self adjustable in accordance with the width of the strip. The simulation of a finite element model and the on-line test at production mill demonstrate that the VCR roll may keep the crown of the roll gap relatively stable, and at same time, permit the rolling pressure to be adjusted over a wider range, and increase the effect of work roll bending on the roll gap. The VCR rolls have been successfully used at the first stands of two largest cold rolling mills in China, and on-line test has been done at a wide hot strip finishing train. The use of VCR roll has created favorable conditions for subsequent rolling passes and the achievement of better flatness quality.

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The development of FE model for the precision prediction of strip profile in flat rolling (판 압연에서 판 형상 정밀 예측을 위한 유한요소 모델 개발)

  • Yun K. H.;Kim T. H.;Shin T. J.;Lee W. H.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.197-203
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    • 2004
  • A full finite element (FE)-based approach is presented for the precision analysis of the strip profile in flat rolling. Basic FE models for the analysis of the mechanical behavior of the strip and of the rolls are described in detail. Also described is an iterative strategy for a rigorous treatment of the mechanical contact occurring at the roll-strip interface and at the roll-roll interface. Then, presented is an integrated FE process model for the coupled analysis of the mechanical behavior of the strip, work roll, and backup roll in four-high mill. A series of process simulation are conducted and the results are compared with the measurements made in hot and cold rolling experiments.

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Textures Evolution of Rolled AA5182 Alloy Sheets after Annealing (알루미늄 5182 압연 판재의 어닐링 집합조직)

  • Kim Kee Joo;Shin Kwang Seon;Jeong Hyo-Tae;Paik Young-Nam
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.128-134
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    • 2005
  • In order to fabricate the aluminum alloys with good drawability, the textures evolution of the AA5182 sheets after rolling and annealing was studied. The measurement of the deformation textures was carried out for the sheets which were cold rolled with high reduction ratio by using the symmetric roll. In addition, the change of the recrystallization texture was investigated after heat-treatments of the rolled sheets with various heat treatment conditions. Rolling without lubrication and subsequent annealing led to the formation of favorable $rot-C_{ND}\;\{001\}<110>\;and\;{\gamma}-fiber ND//<111>$ textures in AA5182 sheets. From the results, the ${\gamma}$-fiber ND//<111> component well evolved during rolling at highest reduction ratio (over $90\%$, l/d parameter of 6.77). Among shear deformation textures, the ${\gamma}$-fiber ND//<111> was not rotated in holding time of $180\~7,200$ seconds at $350^{\circ}C$. The Monte-Carlo technique was used and could be representatively simulated these textures evolution during recrystallization.

A Study on Width Spread in 2-High Rolling of Rectangular Bars (각재의 냉간 2단 압연에 있어서의 폭 증가율에 관한 연구)

  • 윤상건;김동원;인정제
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.831-836
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    • 1989
  • It was found that the effect of the friction between the roll and the workpiece on the spread ratio in flat rolling processes varies with the width-to-height ratio and the reduction in height by Tozawa, Oh and kobayashi numerically. In the present study, the barrelling profile accompanying the width spread was predicted by using the energy method proposed by Kato, which is known to be one of the most advanced method for the three dimensional analysis of the rolling process. The modified velocity field was applied to compute the width spread and the result was verified by experiments. the analysis by the energy method gave the result that the spread ratio increases with the friction factor when the width-to-height ratio is 1 and decreases when the ratio is larger then 2, being consistent with the results of Tozawa and Oh. Nevertheless the cold rolling experiment for pure aluminium showed that the spread ratio decreases with the increasing friction factor irrespective of the width-to-hight ratio.

Effect of Composition in Cu-Al-Mn Shape Memory Alloys on the Shape Memory Properties and Cold Workability (Cu-Al-Mn계 형상기억합금에서 조성이 형상기억특성 및 냉간가공성에 미치는 영향)

  • Park, Jong Bae;Park, Hyun Gyoon
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.2
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    • pp.59-64
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    • 2014
  • Cu-Al-Mn shape memory alloys of a variety of composition were characterized in terms of shape memory properties and cold workability. Cold workability tested by cold rolling indicated that the alloys solution treated in the ${\alpha}+{\beta}$ region have a higher ductility than those solution treated in the ${\beta}$ region. Also it is known that cold workability increased with the decrease in Al content in the ${\beta}$ region. This seems to be resulted from the fact that Mn addition causes to expand ${\beta}$ region toward lower Al content and lower order-disorder transition temperature, consequently, ${\beta}$ of excellent workability being frozen even at room temperature. Experimental results regarding shape memory showed that the properties were better with a higher Al contents at a given Mn content, which is closely related with martensitic transformation. It is also shown that super elasticity limit was enhanced with decrease in the yield strength of alloys because a lower yield strength seems to initiates slip at the lower applied stress.

Forged Product Characteristic and Cold Rolling Simulation for High-Nitrogen Stainless Steel (HNS) (TP304계 고질소 스테인레스강의 단조특성과 냉간압연 모사)

  • Lee, M.R.;Lee, J.W.;Kim, B.K.;Kim, Y.D.;Shin, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.310-313
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    • 2009
  • Several high nitrogen stainless steel ingots(100kg) were fabricated with changing Ni and $[N]_2$ contents by Pressurized Vacuum Induction Melting(P_VIM). After free forging process, chemical compositions, microstructure and mechanical properties were estimated. Hardness was increased with the increase of $[N]_2$ content. Furthermore, microstructure including a lot of tempering twins was observed with optical microscope. Mechanical properties were estimated as function of solution treatment temperature and cooling method(air/water) under duration time of 1 hr on sample that were fabricated with Ni content under the atmospheric $[N]_2$ pressure. At solution treatment range of $1050{\sim}1100^{\circ}C$, hardness was decreased with the increase of solution temperature and there were little discrepancy of microstructure and hardness with cooling method. Computer simulation was carried out in order to inspect pass schedule in cold rolling process. When the condition of simulation was roll speed of 2.5mpm, rolling rate $15{\sim}17%$ per pass, it was ascertained that the formation such as deformation by sticking and lamellar sliver etc. was restricted from a simulation.

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Dependence of Damping Capacity on Volume Fractions of Thermal and Deformation-induced ${\varepsilon}$ Martensites in an Fe-Mn Alloy (Fe-Mn 합금에서 열적 ${\varepsilon}$ 마르텐사이트와 변형유기 ${\varepsilon}$ 마르텐사이트 부피분율에 대한 진동감쇠능의 의존성)

  • Jun, Joong-Hwan;Hong, Kwon-Pyo;Choi, Chong-Sool
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.6
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    • pp.272-278
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    • 2002
  • The changes in damping capacity with volume fractions of thermal and deformation-induced ${\varepsilon}$ martensites were compared and analyzed in an Fe-23%-Mn alloy. The volume fraction of thermal ${\varepsilon}$ martensite increased with decreasing cooling temperature, whereas that of deformation-induced ${\varepsilon}$ martensite increased steeply up to 10%- of cold rolling and nearly saturated in further cold rolling. In the case of thermal ${\varepsilon}$ martensite, the damping capacity increased linearly with the increase in ${\varepsilon}$ martensite content. For the deformation-induced ${\varepsilon}$ martensite, however, the damping capacity increased continuously up to 70%- of ${\varepsilon}$ martensite, over which it decreased suddenly. TEM microstructures showed that the deterioration of damping capacity above 70%- of deformation-induced ${\varepsilon}$ martensite is ascribed to the introduction of perfect dislocations, which play a important role in inhibiting the movement of damping sources such as stacking fault boundaries inside ${\varepsilon}$ martensite, ${\varepsilon}$ martensite variant boundaries and ${\gamma}/{\varepsilon}$ interfaces.

Analysis and Optimization of Design Parameters in a Cold Cross Rolling Process using a Response Surface Method (반응표면법을 이용한 냉간전조압연공정 설계변수의 영향도 분석 밑 설계최적화)

  • Lee, H.W.;Lee, G.A;Choi, S.;Yoon, D.J.;Lim, S.J.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.550-555
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    • 2006
  • In this study, effects of forming angle and friction coefficient on a initiation of the Mannesmann hole defect were analyzed by using a response surface method. The maximum effective plastic strain at center point of specimen is utilized for the prediction of the starting point of crack occurrence, which is suggested by the comparison of integrals of four different ductile fracture models between the histories of the effective plastic strain at center point. It was revealed that the principal stress at the center is the dominant element to the increase of the effective plastic strain. It was also verified by the simulation results from the comparison of experiment and simulation. It is provided that the forming angle of 25 degrees and the spreading angle of 1 degree can be a proper design condition without an occurrence of internal hole defect and an excessive slip.