• Title/Summary/Keyword: coalescence process

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Computational and Experimental Study of Grain Growth in WC-Co and WC-VC-Co Cemented Carbides

  • Shin, Soon-Gi
    • Korean Journal of Materials Research
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    • v.19 no.11
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    • pp.588-595
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    • 2009
  • The knowledge of grain growth of carbide particles is very important for manufacturing micrograined cemented carbides. In the present study, continuous and discontinuous grain growth in WC-Co and WC-VC-Co cemented carbides is investigated using the Monte Carlo computer simulation technique. The Ostwald ripening process (solution/re-precipitation) and the grain boundary migration process are assumed in the simulation as the grain growth mechanism. The effects of liquid phase fraction, grain boundary energy and implanted coarse grain are examined. At higher liquid phase content, mass transfer via solid/liquid interfaces plays a major role in grain growth. Growth rate of the implanted grain was higher than that of the matrix grains through solution/re-precipitation and coalescence with neighboring grains. The results of these simulations qualitatively agree with experimental ones and suggest that distribution of liquid phase and carbide particle/carbide grain boundary energy as well as contamination by coarse grain are important factors controlling discontinuous grain growth in WC-Co and WC-VC-Co cemented carbides. The contamination by coarse grains must by avoided in the manufacturing process of fine grain cemented carbides, especially with low Co.

Three-dimensional numerical modeling of effect of bedding layer on the tensile failure behavior in hollow disc models using Particle Flow Code (PFC3D)

  • Sarfarazi, Vahab;Haeri, Hadi
    • Structural Engineering and Mechanics
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    • v.68 no.5
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    • pp.537-547
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    • 2018
  • This research presents the effect of anisotropy of the hollow disc mode under Brazilian test using PFC3D. The Brazilian tensile strength test was performed on the hollow disc specimens containing the bedding layers and then these specimens were numerically modeled by using the two dimensional discrete element code (PFC3D) to calibrate this computer code for the simulation of the cracks propagation and cracks coalescence in the anisotropic bedded rocks. The thickness of each layer within the specimens varied as 5 mm, 10 mm and 20 mm and the layers angles were changed as $0^{\circ}$, $25^{\circ}$, $50^{\circ}$, $75^{\circ}$ and $90^{\circ}$. The diameter of internal hole was taken as 15 mm and the loading rate during the testing process kept as 0.016 mm/s. It has been shown that for layers angles below $25^{\circ}$ the tensile cracks produce in between the layers and extend toward the model boundary till interact and break the specimen. The failure process of the specimen may enhance as the layer angle increases so that the Brazilian tensile strength reaches to its minimum value when the bedding layers is between $50^{\circ}$ and $75^{\circ}$ but its value reaches to maximum at a layer angle of $90^{\circ}$. The number of tensile cracks decreases as the layers thickness increases and with increasing the layers angle, less layer mobilize in the failure process.

A Study on the Initial Crack Growth in Spheroidal Graphite Cast Iron under Extremely Low Cycle Loading (극저사이클 하중을 받는 구상흑연주철의 초가균열성장에 관한 연구)

  • Kim, Min-Gun;Lim, Bok-Kyu;Kim, Dong-Youl
    • Journal of Industrial Technology
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    • v.22 no.A
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    • pp.3-8
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    • 2002
  • In this study, extremely low cycle fatigue tests were carried out under push-pull loading conditions using graphite cast iron (GCD). In order to clarify the fatigue fracture mechanism of GCD in an extremely low cycle fatigue regime successive observations of internal fatigue damage were performed. The results obtained are as follows. (1) The process of extremely low cycle fatigue can be classified into three stages which are composed of the generation, growth and coalescence of microvoids inside materials. (2) In an extremely low cycle fatigue regime, microvoids originate from debonding of graphite-matrix interface.

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Analysis of Stress Intensity Factors for Interacting Two Growing Cracks (2개의 성장 균열들의 상호작용에 관한 응력확대계수 해석)

  • 박성완
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.47-57
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    • 2000
  • In this study, a fundamental approach to make clear the mechanism of the mutual interference and coalescence of stress fields in the vicinity of two crack tips on the process of their slow growth, using boundary element method. Automatic generation of quadratic discontinuous elements along both of the crack boundaries which can be defined by an arbitrary piece-wise straight geometry. The direction of the crack-extension increment is predicted by the maximum principal stress criterion, corrected to account for the discreteness of the crack extension. Along the computed direction, the crack is extended one increment. Automatic incremental crack-extension analysis with no remeshing, computation of the stress intensity factors by J-integral. Numerical stress intensity factors for two growing cracks in plane-homogeneous regions were determined.

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Preparation of Polystyrene particles based on interfacial stability of suspension polymerization (현탁중합의 계면안정에 따른 폴리스티렌 입자 제조)

  • 이진호;이상남;박문수;김은경;문명준
    • Journal of the Korean Graphic Arts Communication Society
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    • v.20 no.1
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    • pp.65-78
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    • 2002
  • The suspension polymerization of styrene was carried out to obtain the narrow-size distribution of particle by using poly(vinyl alcohol) (PVA) as suspension stabilizer according to the degree of hydrolysis and the molecular weight. The stabilizing properties of suspension are also dependent on the interfacial tension of aqueous solution when PVA is added. When the polymerization process was carried out with low hydrolyzed PVA, it gave single, well-defined particles, while high hydrolyzed PVA gave clusters. The size of particle produced in this study ranged between 5${\mu}{\textrm}{m}$ and 10${\mu}{\textrm}{m}$. The suspending agent, PVA, influences on the drop size and drop stability, When the molecular weight of PVA is increased, the drop size decreases and the drops become more stable toward coalescence. An increase in the PVA concentration decreases the mean drop size and narrows the drop size distribution.

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A Theoretical Investigation of Forming Limits of Voided Anisotropic Sheet Metals (기공을 포함한 이방성 판재의 성형한계 예측)

  • You Bongsun;Yim Changdong;Kim Youngsuk;Won Sungyeun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1139-1145
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    • 2005
  • Most failures of ductile materials in metal forming processes occurred due to material damage evolution - void nucleation, growth and coalescence. In this paper, the modified yield function of Liao et al in conjunction with the Hosford's yield criterion is studied to clarify the plastic deformation characteristic of voided anisotropic sheet metals. The void growth of an anisotropic sheet under biaxial tensile loading and damage effect of void growth on forming limits of sheet metals are investigated. Also the characteristic length defining the neck geometry is introduced in M-K model to incorporate the effect of triaxial stress in necked region on forming limits. The forming limits theoretically predicted are compared with experimental data. Satisfactory agreement was obtained between the predictions and experimental data.

Heat Treatment Properties of Water Atomized Iron Powder for Powder Metallurgy (분말야금용 수분사 철분의 열처리 특성)

  • Kim, Y.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.1
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    • pp.62-68
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    • 1996
  • In order to establish making process of water atomized iron powder for powder metallurgy, effect of heat treatment condition on change of powder properties and impurities was investigated at each tempeature of $850{\sim}950^{\circ}C$. The results are as follows. Particle morphology of iron powder changed slightly from sphercial type to irregular type and the amount of fine particle decreased more and more with increasing of heat treatment time at each temperature. The flow rate and apparent desity of iron powder also decreased due to particle coalescence in order of $850^{\circ}C$, $950^{\circ}C$, $900^{\circ}C$. Those powder Properties became to decrease particularly at $900^{\circ}C$ in alpha iron region. On the other hand, residual carbon and oxygen contents in iron powder decreased extremely with increasing of heat treatment temperature and time.

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Current Status of Liquid-cell Transmission Electron Microscopy (액상 투과전자현미경 분석기법 소개 및 최신 연구동향)

  • Hong, Jaeyoung;Chun, Dong Won
    • Ceramist
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    • v.22 no.4
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    • pp.417-428
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    • 2019
  • Even though, nanoscale materials of various shapes and compositions have been synthesized in the liquid, their underlying growth and transformation mechanisms are not well understood due to a lack of analytical methods. The advent of liquid cell for transmission electron microscope (TEM) enables the direct imaging of chemical reactions that occur in liquids with nanometer resolution of the electron microscope (EM). Here, the technical development of liquid cell TEM equipment and their applications to the study of nanomaterials analysis in liquid are discussed. Also new findings discovered through liquid cell TEM studies such as nucleation & growth, coalescence process and transformation are discussed.

The Numerical Study on Prediction of Diesel Fuel Spray Evolution in a Different Types of Nozzle Geometry (노즐 형상에 따른 디젤 연료 분무의 발달 예측에 관한 수치 해석적 연구)

  • Min, Se Hun;Suh, Hyun Kyu
    • Journal of ILASS-Korea
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    • v.22 no.4
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    • pp.169-174
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    • 2017
  • The objective of this study was to verify the experimental and numerical results of spray evolution injected from different types of the nozzle-hole geometries. Spray visualization was taken by high speed camera under the different conditions. For the simulations of spray tip penetration, turbulence, evaporation and break-up model were applied K-zeta-f, Dukowicz and Wave model, respectively. Also, the prediction accuracy of spray tip penetration was increased by varying the spray cone angle. At the same time, the results of this work were compared in terms of spray tip penetration, and SMD characteristics. The numerical results of spray evolution process and spray tip penetration showed good agreement with experimental one.

Coarsening Effects on the Formation of Microporous Membranes

  • Song, Seung-Won
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.04a
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    • pp.1-4
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    • 1995
  • The microstructure of polymer membranes produced via thermally induced phase separation (TIPS) of polymer solutions is a strong function of both the early-stage (by spinodal decomposition or nucleation & growth) and the late-stage phase separation (referred to in general as coarsening). In the case of early stage effects, the membrane morphology resulting from a nucleation & growth mechanism is either a poorly interconnecsed, stringy, beady structure which is mechanically fragile or a well interconnected structure with highly nonuniform pore sizes. In contrast, spinodal decomposition results in a well interconnected, mechanically strong membrane with highly uniform pore sizes. Here I describe recent quantitative studies of the coarsening effects on the microstructure of membranes produced via TIPS process. The dependence of microstructure on coarsening time, quench depth, solution viscosity, and polymer molecular weight was investigated in order to distinguish among three possible coarsening mechanisms, Ostwald ripening, coalescence, and hydrodynamic flow, which may be responsible for structural evolution after the early-stage phase Separation (spinodal decomposition or nucleation & growth).

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