• Title/Summary/Keyword: coal-ash

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Technology for the Preparation of Ash-free Coal from Low Rank Coal(LRC) (저등급 석탄으로부터 초청정석탄 제조 기술)

  • Lee, Sihyun;Kim, Sangdo
    • Korean Chemical Engineering Research
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    • v.46 no.3
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    • pp.443-450
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    • 2008
  • Efficient use of low rank coals (LRC) have been investigated as a method to cope with recent high oil price. Among the coals used in industry, lignite and sub-bituminous coals are belong to the LRC, and have abundant deposit and are distributed worldwide, but high moisture contents and self ignition properties inhibits their utilization. In this paper, chemical coal cleaning to produce ash-free coal from LRC has been investigated. Two technologies, that is, UCC(Ultra Clean Coal) process removing ash from coal and Hyper Coal process extracting combustibles from coal were compared with. UCC process has merits of simple and reliable when it compared with Hyper Coal process, but the remaining ash contents werehigher than Hyper Coal. Hyper Coal has ash contents under the 200ppm when raw coal is treated with appropriate solvent and ion exchange materials to remove alkali materials in extracted solution. The ash-free coal which is similar grade with oil can be used as alternate oil in the industry, and also used as a high grade fuel for IGCC, IGFC and other advanced combustion technology.

The Study on the Combustion and Ash Deposition Characteristics of Ash Free Coal and Residue Coal in a Drop Tube Furnace (DTF를 이용한 무회분 석탄과 잔탄의 연소 및 회 점착 특성에 관한 연구)

  • Moon, Byeung Ho;Kim, Jin Ho;Sh, Lkhagvadorj;Kim, Gyu Bo;Jeon, Chung Hwan
    • Journal of Energy Engineering
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    • v.24 no.4
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    • pp.89-96
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    • 2015
  • Recently, much research has been put into finding the causes and solutions of slagging/fouling problems that occur at the end of the boiler. This slagging/fouling, caused by low-rank coal's ash, disturbs the thermal power and greatly reduces efficiency. In environmental aspects, such as NOx pollution, governments have been implementing restrictions on the quantity of emission gases that can be released into the atmosphere. To solve these problems, research on Ash Free Coal (AFC), which eliminates ash from low-rank coal, is in progress. AFC has advantages over similar high-rank coals because it increases the heating value of the low grade coal, reduces the contaminants that are emitted, and decreases slagging/fouling problems. In this study, using a DTF, the changes of NOx emissions, unburned carbon, and the characteristics of ash deposition were identified. KCH raw coal, AFC extracted from KCH, residue coal, Glencore, and Mixed Coal (Glencore 85wt% and residue coal 15wt%) were studied. Results showed that AFC had a significantly lower emission of NOx compared to that of the raw coal and residue coal. Also, the residue coal showed a higher reactivity compared to raw coal. And finally, In the case of the residue coal and mixed coal, they showed a lower ash deposition than that of low-rank coal.

A Study on the Recycling of Coal Ash as Structural Backfill materials (구조물 뒷채움재로서의 석탄회 활용에 관한 연구)

  • 여유현
    • Journal of Ocean Engineering and Technology
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    • v.14 no.1
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    • pp.74-79
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    • 2000
  • The purpose of this paper is to recycle coal ash as structural backfill materials from electric power plants. Two million tons of coal ash are produced annually. The laboratory test was executed for the basic compatibility as substitution for structural backfill materials and the optimal mixture ratio(fly ash : bottom ash) was decided. In addition the model test was performed using medium scale earth pressure model with small size earth pressure cells model box data logger and some other apparatuses. Mixed coal ash and excellent backfill materials(coheisonless soil SW) were compared in the view of lateral earth pressure variation depending on wall displacement. The reduction of earth pressure when coal ash was used as a bockfill material was monitored comparing to that of cohesionless soil. the cost and environmental pollutants by treating coal ash can be reduced through developing the recycling technology.

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A Study on the Utilization of Coal Ash as Earthwork Materials (석탄회의 토공재로서의 활용에 관한 연구)

  • 천병식;임해식
    • Geotechnical Engineering
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    • v.12 no.1
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    • pp.73-86
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    • 1996
  • In this study, the possibility of the utilization of coal ash as earthwork materials is investigated. For this purpose, some laboratory experiments were carried out. The samples used in these tests are fly ash(FA), bottom ash(BA), coal ash dropped into ash pond(FA:BA=8:2), and mixed coal ash(FA:BA=5:5), which were discharged as a by-product at Yong-Yeul thermoelectric power plant, and general road filling materials. And for the deformation analysis of coal ash reclamation ground, several hyperbolic model parameters were determined by triaxial compression test. As a result of this study, coal ash has excellent engineering properties such as strength parameters comparing with general soils of the same grain size, especially in case of being used as backfill materials and reclamation materials on soft ground, and coal ash is superior to general earthwork materials in engineering properties becasuse of self hardening behaveiour, light weight property, etc.

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Alkali-Activated Coal Ash(Fly Ash, Bottom Ash) Artificial Lightweight Aggregate and Its Application of Concrete (알칼리 활성화 석탄회(Fly Ash, Bottom Ash) 인공경량골재 및 콘크리트 적용)

  • Jo Byung-Wan;Park Seung-Kook;Kwon Byung-Yoon
    • Journal of the Korea Concrete Institute
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    • v.16 no.6 s.84
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    • pp.751-757
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    • 2004
  • Artificial lightweight aggregates and solids were manufactured with coal ash(fly ash, bottom ash). In order to apply alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate to concrete, several experimental studies were performed. Thus, it can be noticed the optimal mix proportion, basic characteristies, mechanical properties and environmental safety of alkali-activated coal ash(fly ash, bottom ash) solid and alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate. Also, the freezing-thawing test property of concrete using the alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate was investigated. As a result, the optimal mixing proportion of coal ash(fly ash, bottom ash) solid to make alkali-activated artificial lightweight aggregates was cement $10\%$, water glass $15\%$, NaOH $10\%$, $MnO_2\;5\%$. Alkali-activated coal ash(fly ash, bottom ash) solid can achieve compressive strength of 36.4 MPa, at 7-days, after the paste was cured at air curing after moist curing during 24 hours in $50^{\circ}C$. Alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate that do impregnation to polymer was improved $10\%$ crushing strength $150\%$, and was available to concrete.

The treatment of coal fly ash for the recycling as ceramic raw materials : I. The effect of calcination and elutriation (요업원료로 재활용하기 위한 석탄회의 처리 : I. 하소 및 수비의 영향)

  • 김유택;이준호;정철원;허화범;신건철
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.5 no.4
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    • pp.414-422
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    • 1995
  • Coal fly ash was calcined and elutriated for recycling as ceramic raw materials. C Crystal phases, morphologies, chemical components, particle size distributions and Ig. loss of as-received, calcined and elutriated coal fly ash were investigated to study the effects of the calci nation and elutriation on the coal fly ash classification. The experimental equations, which were used in elutriation of clay, were examined in order to find out which equation is appropriated for coal fly ash classification. It turned out that Rittinger's equation is relatively well matched for the fly ash. Having nothing to do with the treatment conditions, the crystal phases of coal f fly ash were mullite, quartz. Calcite peak was detected in as - received and elutriated coal fly a ash; however, it disappeared in calcined coal fly ash. As - received coal fly ash consists of various type of particles such as a cenosphere, coke type, silicate type, whisker type and aggregat e ed type. In case of calcined coal fly ash, coke type particles were eliminated and agglomerated type particles were relatively increased. Most of the particles that were relatively spherical cenosphere in the 4th step of elutriator. Particle size distribution was narrowed by calcination a and elutriation. Especially, in elutriation, particle size distribution was very narrow.

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Assessment of potential environmental impact from fly ash landfill (국내 석탄회 육상매립의 오염 잠재성 평가)

  • Lee, Sang Hoon
    • Journal of Environmental Impact Assessment
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    • v.8 no.4
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    • pp.25-35
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    • 1999
  • Fly ash, by-product from coal fired power station, has long been regarded as a potential contamination source for heavy metals and inorganics due to their enriched concentrations and associations with particle surface. Feed coal and fly ash samples were collected from two power stations; Yongdong deliang with domestic anthracite coals and Boryong with imported bituminous coals. The coal and fly ash samples were analyzed for chemical composition and mineral components, using XRF and XRD. Batch leaching experiments were conducted by agitating samples with deionised water for 24 hours. Anthracite coals are generally higher in Al and Si contents than bituminous coals. This is due to the higher ash contents of the anthracite coal than bituminous coal. The chemistry of the two fly ash samples shows broadly similar compositions each other, except for the characteristically high contents of Cr in anthracite coal fly ash. Leaching experiments revealed that concentrations of metals gradually decreased with leachings in general. However, measurable amounts of metals were present in the effluent from weathered ash and the samples subjected to the leaching procedure. These metals are likely to indicate that the metals in fly ash were incorporated into glass fraction as well as associated with particle surface of samples. Dissolution of aluminosilicate glass would control releasing heavy metals from fly ash as weathering progresses during landfill with implication of possible groundwater contamination through fly ash landfill.

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A Study on Self-Hardening Characteristics of Coal Ash by Mixing Ratio of Fly Ash and Bottom Ash (비회와 저회의 배합비에 따른 석탄회의 자경성에 관한 연구)

  • Shin, Woonggi;Lim, Daesung;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.6
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    • pp.85-91
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    • 2010
  • As enormous construction projects of land development are carried out around Korea, useful construction materials are needed to perform the construction projects. However, there are no more enough of fill and reclamation materials in our country. That is why the coal ash is expected to be utilized as an alternative material. Since the coal ash has the characteristics of a pozzolan and a selfhardening material, it is adjudged that coal ash has a great possibility to be used as a fill and reclamation material. In this study, grain size analysis, Atterberg limit test, and specific gravity test were performed to examine the physical characteristics of the coal ash about a self-hardening material before utilizing the coal ash in the construction. Compaction test, unconfined compression test, direct shear test, and flexible wall permeability test were conducted to investigate the engineering characteristics according to mixture ratios of fly ash and bottom ash. As a result of the tests, it was confirmed that the mixing ratio 1:1 of fly ash and bottom ash is the most effective to use as a fill and reclamation material. If the mixture of coal ash is used as a backfill material with light weight around structure, it is expected to play a significant role in reducing earth pressure on the back of the structure. As the age of the mixture of coal ash goes by, it intends to decrease the coefficient of permeability. As described above, the coal ash should be considered as an alternative material of fill and reclamation materials since the result of the tests indicates that the coal ash is suitable to a useful material on the construction design.

Electrostatic Beneficiation of Coal Fly Ash Utilizing Triboelectric Charging with Subsequent Electrostatic Separation

  • Lee, Jae-Keun;Kim, Seong-Chan
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.804-812
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    • 2001
  • A triboelectrostatic separation system for removing unburned carbon from coal fly ash is designed and evaluated. Fly ash from a coal-fired power plant is used as an accepted additive in concrete where it adds strength, sulfate resistance and reduced cost, provided acceptable levels of unburned carbon are maintained. Unfortunately, unburned carbon in coal fly ash absorbs some of other additives and reduces the concrete strength. This paper describes to investigate dry triboelectrostatic process to separate unburned carbon from coal fly ash and utilize it into economically valuable products. The laboratory-scale triboelectrostatic separation system consists of a particle feeding system, a tribocharger, a separation chamber, and collection systems. Particles of unburned carbon and fly ash can be imparted positive and negative surface charges, respectively, with a copper tribocharger due to differences in the work function values of the particles and the tribocharger, and can be separated by passing them through an external electric field. Results showed that fly ash recovery was strongly dependent on the electric field strength and the particle size. 70wt% of fly ash containing 6.5wt% of carbon contents could be recovered at carbon contents below 3%. The triboelectrostatic separation system showed a potential to be an effective method for removing unburned carbon from coal fly ash.

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Characteristic studies of coal power plants ash sample and monitoring of PM 2.5

  • Thriveni., T;Ramakrishna., CH;Nam, Seong Young;kim, Chunsik;Ahn, Ji Whan
    • Journal of Energy Engineering
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    • v.26 no.4
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    • pp.45-56
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    • 2017
  • Coal power plants produce electricity for the nation's power grid, but they also produce more hazardous air emissions than any other industrial pollution sources. The quantity is staggering, over 386,000 tons of 84 separate hazardous air pollutants spew from over 400 plants in 46 states. In South Korea also, annual coal ash generation from coal-fired power plants were about 6 million tons in 2015. Pollutants containing particulate matter 10, 2.5 (PM10, PM2.5), heavy metals and dioxins from coal-fired power plant. The emissions threaten the health of people who live near these power plants, as well as those who live hundreds of miles away. These pollutants that have long-term impacts on the environment because they accumulate in soil, water and animals. The present study is to investigate the physical and chemical characteristics of coal-fired power plant fly ash and bottom ash contains particulate matter, whose particulate sizes are lower than $PM_{10}$ and $PM_{2.5}$ and heavy metals. There are wide commercial technologies were available for monitoring the PM 2.5 and ultra-fine particles, among those carbonation technology is a good tool for stabilizing the alkaline waste materials. We collected the coal ash samples from different coal power plants and the chemical composition of coal fly ash was characterized by XRF. In the present laboratory research approach reveals that potential application of carbonation technology for particulate matter $PM_{10}$, $PM_{2.5}$ and stabilization of heavy metals. The significance of this emerging carbonation technology was improving the chemical and physical properties of fly ash and bottom ash samples can facilitate wide re use in construction applications.