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Mechanism of intragranular ferrite formation in heat-affected zone of titanium killed steel

  • Terasaki, Hidenori;Komizo, Yu-Ichi
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.197-201
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    • 2009
  • A lot of work is carried out concerning to acicular ferrite formation in the weld metal of high strength and low-alloy steel. Those results are suggesting that oxides that contain titanium elements provides nucleation site of intragranular ferrite, referred as acicular ferrite. Thus, when intragranular ferrite is expected to form in heat-affected zone, oxide containing titanium element should be formed in the steel. However, normal steel is deoxidized by using aluminum element (Al-killed steel) with little oxygen content. It means almost oxygen is deoxidized with aluminum elements. In the present work, in order to form the acicular ferrite in the heat affected zone, with the same concept in the case of weld metal, the steel deoxidized with titanium element (titanium killed-steel) is prepared and the acicular ferrite formation is observed in detail by using laser-conforcal microscopy technique. The confocal technique makes it possible that the morphological change along the phase transformation from austenite to ferrite is in-situ tracked. Thus, the inclusion that stimulated the ferrite nucleation could be directly selected from the observed images, in the HAZ of the Ti-killed steel. The chemical composition of the selected inclusion is analyzed and the nucleation potential is discussed by changing the nucleation site with boron element. The potency for the ferrite nucleation is summarized and the existence of effective and ineffective manganese sulfide for nucleation is made clear.

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알루미늄 구리 용접에서 레이저 열원 분포 분석 (Analysis of Laser Heat Distribution in Al-Cu Welding)

  • 최해운
    • 한국기계가공학회지
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    • 제20권2호
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    • pp.1-7
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    • 2021
  • A computer simulation was performed to study the effectiveness of temperature on the type of laser heat source in the context of the heterogeneous welding of aluminum and copper materials. Three different types of heat sources were used in the computer simulation: 1) Single Beam Straight Scan, 2) Single Beam Wobble Scan, and 3) Dual Beam Straight Scan. Among these sources, dual beam straight scan was found to be the most effective from the viewpoint of heat source control. Because the difference between the melting temperatures of copper and aluminum is approximately 400℃, a clear separation of heating temperature was required, and the dual beam straight scan provided superior controllability in this regard. When using the dual beam, the temperature of the 90:10 split was considerably easier to control than that of the 50:50 split. The optimal offset was calculated to be 4 mm off to the copper side, where the melting temperature and thermal conductivity were higher. In this manner, computer simulation was effectively used for determining the optimal laser beam hear source control without performing an actual laser welding experiment.

신재생에너지를 이용한 해수담수시스템 실증 연구 (Demonstration study of desalination system with renewable energy)

  • 주홍진;황인선;주문창;곽희열
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.197.1-197.1
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    • 2010
  • This study was carried out to evaluate the operating performances of the evaporation desalination system with solar energy. This system was designed to use evacuated solar collector as the heat source, supplying the required heat energy and photovoltaic power as the electric source, supplying required power to pumps in the desalination system. The 5kW photovoltaic power generation system to make the electricity, the single-stage fresh water generator with plate heat exchanger, and remote control and monitoring system. Solar desalination system was designed and installed in Jeju-island, Korea in 2006, after about 4 years of operation, usability and stability of solar desalination system was guaranteed. The system comprises of the desalination unit which was designed to have daily fresh water capacity of $2m^3$, a $120m^2$ evacuated tubular solar collector to supply the heat, a $6m^3$ heat storage tank, and a 5.2kW photovoltaic power generation to supply the electricity to hydraulic pumps for the heat medium fluids. On a clear day, average daily solar irradiance in Jeju-island was measured to be $500W/m^2$ and the daily fresh water yield showed to be more than 500 liters under this condition. After around three years of a long term operation of the system from January 2007 to August 2009, average daily freshwater yield was analyzed to be around $330{\ell}$. The relationship equation between solar irradiance and freshwater yield was found to be y=1.1806x - 107.89.

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A STUDY ON THE FORMATION OF IMPERFECTIONS IN CW $CO_2$ LASER WELD OF DIAMOND SAW BLADE

  • Minhyo Shin;Lee, Changhee;Kim, Taiwoung;Park, Heedong
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.639-643
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    • 2002
  • The main purpose of this study was to investigate the formation mechanisms of imperfections such as irregular humps, outer cavity and inner cavity in the laser fusion zone of diamond saw blade. Laser beam welding was conducted to join two parts of blade; mild steel shank and Fe-Co-Ni sintered tip. The variables were beam power and travel speed. The microstructure and elements distributions of specimens were analyzed with SEM, AES, EPMA and so on. It was found that these imperfections were responded to heat input. Irregular humps were reduced in 10.4∼17.6kJ/m heat input range. However there were no clear evidences, which could explain the relations between humps formation and heat input. The number of outer cavity and inner cavity decreased as heat input was increased. Considering both possible defects formations mechanisms, it could be thought that outer cavity was caused by insufficient refill of keyhole, which was from rapid solidification of molten metal and fast molten metal flow to the rear keyhole wall at low heat input. More inner cavities were found near the interface of the fusion zone and sintered segment and in the bottom of the fusion zone. Inner cavity was mainly formed in the upper fusion zone at high heat input whereas was in the bottom at low heat input. Inner cavity was from trapping of coarsened preexist pores in the sintered tip and metal vapor due to rapid solidification of molten metal before the bubbles escaped.

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A Study on the Formation of Imperfections in CW $CO_2$Laser Weld of Diamond Saw Blade

  • Shin, M.;Lee, C.;Kim, T.;Park, H.
    • International Journal of Korean Welding Society
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    • 제2권1호
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    • pp.21-24
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    • 2002
  • The main purpose of this study was to investigate the formation mechanisms of imperfections such as irregular humps, outer cavity and inner cavity in the laser fusion zone of diamond saw blade. Laser beam welding was conducted to join two parts of blade; mild steel shank and Fe-Co-Ni sintered tip. The variables were beam power and travel speed. The microstructure and elements distributions of specimens were analyzed with SEM, AES, EPMA and so on. It was found that these imperfections were responded to heat input. Irregular humps were reduced in 10.4∼l7.6kJ/m heat input range. However there were no clear evidences, which could explain the relations between humps formation and heat input. The number of outer cavity and inner cavity decreased as heat input was increased. Considering both possible defects formations mechanisms, it could be thought that outer cavity was caused by insufficient refill of keyhole, which was from rapid solidification of molten metal and fast molten metal flow to the rear keyhole wall at low heat input. More inner cavities were found near the interface of the fusion zone and sintered segment and in the bottom of the fusion zone. Inner cavity was mainly formed in the upper fusion zone at high heat input whereas was in the bottom at low heat input. Inner cavity was from trapping of coarsened preexist pores in the sintered tip and metal vapor due to rapid solidification of molten metal before the bubbles escaped.

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Combined Effects of High Pressure and Heat on Shear Value and Histological Characteristics of Bovine Skeletal Muscle

  • Rusman, H.;Gerelt, B.;Yamamoto, S.;Nishiumi, T.;Suzuki, A.
    • Asian-Australasian Journal of Animal Sciences
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    • 제20권6호
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    • pp.994-1001
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    • 2007
  • Changes in shear force value, transverse sections, myofibrils and intramuscular connective tissue of bovine skeletal muscle exposed to the combination of high-pressure up to 400 MPa and heat (30 and $60^{\circ}C$) were studied. The shear force value decreased by pressure-heat treatment up to 200 MPa at 30 and $60^{\circ}C$, and then slightly increased over 200 MPa at $30^{\circ}C$. Shear force values of treated muscles were lower than those of untreated ones. Gaps between muscle fibers in the untreated muscle were a little clear, and then they became very clear in the treated muscles up to 200 MPa at 30 and $60^{\circ}C$. However, the gaps reduced significantly over 200 MPa at $30^{\circ}C$. The remarkable rupture of I-band and loss of M-line materials progressed in the myofibrils with increasing pressure applied. However, degradation and loss of the Z-line in myofibrils observed in the muscle treated at $60^{\circ}C$ was not apparent in the muscle treated at $30^{\circ}C$. The length of the sarcomere initially contracted by pressure-heat treatment of 100 MPa at $30^{\circ}C$ seemed to have recovered with increase of the pressure up to 400 MPa. In the muscle treated at $60^{\circ}C$, the length of sarcomere gradually decreased with increase of the pressure up to 400 MPa. In the treated muscles, changes in the honeycomb-like structure of endomysium were observed and accelerated with increase of the pressure. A wavy appearance clearly observed at the inside surface of endomysium in the untreated muscles gradually decreased in the treated muscles with increase of the pressure. Tearing of the membrane was observed in the muscles treated over 150 MPa at $30^{\circ}C$, as observed in the sample pressurized at 100 MPa at $60^{\circ}C$. The roughening, disruption and fraying of the membrane were observed over 200 MPa at $60^{\circ}C$. From the results obtained, the combination of high-pressure and heat treatments seems to be effective to tenderize tough meat. The shear force value may have some relationship with deformation of intramuscular connective tissue and myofibrils.

자동차용 알루미늄도금 강판의 용접성(I) (저항 점용접부의 금속학적 거동) (Weldability of Aluminized Sheet Steels for Automobile Application(I) (Metallurgical Behavior of Resistance Spot Weld))

  • 김기철;차준호;이조영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
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    • pp.99-101
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    • 2003
  • This study deals with the resistance spot welding of aluminized steels. According to the test results it was clear that the weldability of aluminized steels was equivalent to or better than that of Zn coated steel. Microstructural inspection revealed that molten aluminum that was repelled from the weld during the process, piled up at the split zone. The test results also demonstrated that the weld metal of aluminized steels could hardly produce the weld crack even higher welding heat Input was applied.

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Microstructural and Mechanical Characteristics of Wrought Mg-Sn-Zn Alloy

  • Kim, J.M.;Park, J.S.
    • 열처리공학회지
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    • 제22권2호
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    • pp.75-79
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    • 2009
  • Precipitate formations and grain size variations in various Mg-Sn-Zn alloys have been investigated and their effects on the tensile properties and sheet metal formability were evaluated. MgSn and MgZn precipitates were observed in the alloy sheets, however any clear difference in morphology or size for the precipitates could not be found even though MgSn precipitates tend to be larger than MgZn. The highest formability in terms of conical cup value was found in the Mg-4 wt%Sn-2 wt%Zn where the high tensile elongation and the reduced grain coarsening at elevated temperatures were observed.

고로쇠나무 적층재의 물성과 생활용품 활용방안에 관한 연구 (A Study on the Utilization for Living Products and Properties of Acer mono Laminated Wood Manufacture)

  • 신랑호;권진헌
    • 한국가구학회지
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    • 제24권1호
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    • pp.79-87
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    • 2013
  • The objective of this study was to increase the utilizability of domestic thinning and small diameter wood as applying in pattern design which can be applied in interior decoration, wood craft and wood furniture, and in developing the designs of furniture and household items. Then we investigated the physical and mechanical characteristics of Acer mono wood by pressurization and heat treatment. Color change is clear, and the wood density is increased with increasing pressing rate. The compressive and bending strengths are decreased as heating time is increased after pressing. However, shrinkage is improved after pressing and heating.

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고기능성 침낭형 온수매트 제작 (The Production of High Functional Hot Mat with Sleeping Type)

  • 이상헌;강정욱;원우연
    • 한국전기전자재료학회논문지
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    • 제28권6호
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    • pp.400-402
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    • 2015
  • The typical winter heating unit heating mat. The product is to be found in the development of new water heating mat today. The product that circulates the water through the hose inside the mat with your existing heating mat electric heated mat is different from boiling water. However, no clear standards for noise and safety, consumer choice is giving confusing information about the product is low. We were to develop a high heat retention and stability than conventional sleeping mats to produce creative than traditional hot mats, heated mats general comparison with experimental results is a more efficient heat retention mat is produced.