• Title/Summary/Keyword: chemical reactor

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Development of Chemical Decontamination Process of Stainless Steel for Reactor Coolant Pump (원자로 냉각재 펌프용 스테인리스강에 대한 화학적 제염 공정 개발)

  • Kim, Seong-Jong;Han, Min-Su;Kim, Jeong-Il;Kim, Ki-Joon
    • Journal of Surface Science and Engineering
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    • v.40 no.5
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    • pp.234-240
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    • 2007
  • As a reactor coolant pump (RCP) is operated in the nuclear power system for a long time, so its surface is continuously contaminated by radioactive scales. In order to maintain for RCP internals, a special chemical decontamination process should be used to reduce the radiation from the RCP surface. In this study, applicable possibility in chemical decontamination for RCP was investigated for the various stainless steels. The stainless steel (STS) 304 showed the best electrochemical properties for corrosion resistance and the lowest weight loss ratio in chemical decontamination process model 3-1 than other materials. However, the pitting corrosion was generated in both STS 415 and STS 431 with the increasing numbers of cycle. The intergranular corrosion in STS 415 was sporadically observed. The sizes of their pitting corrosion were also increased with increasing cycle numbers.

Modeling, simulation and structural analysis of a fluid catalytic cracking (FCC) process

  • Kim, Sungho;Urm, Jaejung;Kim, Dae Shik;Lee, Kihong;Lee, Jong Min
    • Korean Journal of Chemical Engineering
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    • v.35 no.12
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    • pp.2327-2335
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    • 2018
  • Fluid catalytic cracking (FCC) is an important chemical process that is widely used to produce valuable petrochemical products by cracking heavier components. However, many difficulties exist in modeling the FCC process due to its complexity. In this study, a dynamic process model of a FCC process is suggested and its structural observability is analyzed. In the process modeling, yield function for the kinetic model of the riser reactor was applied to explain the product distribution. Hydrodynamics, mass balance and energy balance equations of the riser reactor and the regenerator were used to complete the modeling. The process model was tested in steady-state simulation and dynamic simulation, which gives dynamic responses to the change of process variables. The result was compared with the measured data from operating plaint. In the structural analysis, the system was analyzed using the process model and the process design to identify the structural observability of the system. The reactor and regenerator unit in the system were divided into six nodes based on their functions and modeling relationship equations were built based on nodes and edges of the directed graph of the system. Output-set assignment algorithm was demonstrated on the occurrence matrix to find observable nodes and variables. Optimal locations for minimal addition of measurements could be found by completing the whole output-set assignment algorithm of the system. The result of this study can help predict the state more accurately and improve observability of a complex chemical process with minimal cost.

Study on the Reduction of Energy Consumption in the Pulsed Corona Discharge Process for NOx Removal (질소산화물 제거를 위한 펄스코로나 방전공정의 에너지 소모 저감에 관한 연구)

  • 정재우;손병학;조무현;목영선;남궁원
    • Journal of Korean Society for Atmospheric Environment
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    • v.15 no.4
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    • pp.475-483
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    • 1999
  • A lab-scale test was carried out to study the reduction of electrical energy consumption in the pulsed corona discharge process for nitrogen oxides removal. The experiment was mainly focused on 1) the activation of pollution removal reactions by chemical additives and 2) the optimization of electrical circuit for the efficient energy transfer from the power supply to the corona reactor. Hydrocarbon chemical additives used in the experiment are thought to be responsible for the enhancement of the NO conversion through the chain reactions of free radicals such as, R, RCO, and RO. Electrical energy consumption per converted NO molecule has a minimum value of 17 eV when pentanol is injected. When ethylene and propylene are injected, 30 eV and 22 eV of electrical energy consumption is required for the conversion of NO molecule respectively. The ratio of the pulse forming capacitance$(C_e)$ to the reactor capacitance$(C_R)$ plays an important role in the energy transfer efficiency to the reactor. Maximum energy transfer efficiency of approximately 72% could be obtained by using the pulse forming capacitance which is 3.4 times larger than the reactor capacitance, and also the maximum NO conversion efficiency was observed with the same condition.

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Effect of Various Factors on the Operational Stability of Immobilized Cells for Acrylamide Production in a Packed Bed Reactor

  • Lee, Cheo-Young;Choi, Sang-Kyo;Chang, Ho-Nam
    • Journal of Microbiology and Biotechnology
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    • v.3 no.1
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    • pp.39-45
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    • 1993
  • The effect of concentrations of phosphate buffer and acrylonitrile, pH, and various salts on the operational stability of the immobilized cells of Brevibacterium CH2 in a packed bed reactor were investigated. The effects of salts and carriers on the swelling of the immobilized beads during hydrolysis in a columnreactor were also investigated. Immobilization of the cells in Ba-alginate was more desirable than those in polyacrylamide and Ca-alinate for the swelling of the immobilized beads and the desired quality of the acrylamide produced. High quality acrylamide was produced using the Ba-alginate beads in a recycle fed-batch reactor without using an isotonic substrate. The conversion yield was nearly 100%, including a trace amount of acrylic acid produced as a by-product.

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COMPUTATIONAL ASSESSEMENT OF OPTIMAL FLOW RATE FOR STABLE FLOW IN A VERTICAL ROTATING DISk CHEMICAL VAPOR DEPOSITION REACTOR (회전식 화학증착 장치 내부의 유동해석을 통한 최적 유량 평가)

  • Kwak, H.S.
    • Journal of computational fluids engineering
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    • v.17 no.1
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    • pp.86-93
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    • 2012
  • A numerical investigation is conducted to search for the optimal flow rate for a rotating-disk chemical vapor decomposition reactor operating at a high temperature and a low pressure. The flow of a gas mixture supplied into the reactor is modeled by a laminar flow of an ideal gas obeying the kinetic theory. The axisymmetric two-dimensional flow in the reactor is simulated by employing a CFD package FLUENT. With operating pressure and temperature fixed, numerical computations are performed by varying rotation rate and flow rate. Examination of the structures of flow and thermal fields leads to a flow regime diagram illustrating that there are a stable plug-like flow regime and a few unfavorable flow regimes induced by mass unbalance or buoyancy. The criterion for sustaining a plug-like flow regime is discussed based on a theoretical scaling argument. Interpretation of the flow regime map suggests that a favorable flow is attainable with a minimum flow rate at the smallest rotation rate guaranteeing the dominance of rotation effects over buoyancy.

Design of the Fixed-Bed Catalytic Reactor for Phthalic Anhydride Production: Optimal Reactor Length and Radius Estimation (무수프탈산 생산을 위한 고정층 촉매 반응기 설계: 최적 촉매층 길이 및 반경 추정)

  • Yoon, Young-Sam;Koo, Eun Hwa;Park, Pan-Wook
    • Applied Chemistry for Engineering
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    • v.10 no.8
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    • pp.1200-1209
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    • 1999
  • Prediction model was composed by optimal parameter estimation from best fitting on reactant temperature profile, inlet and outlet temperature of coolant and yield of dual fixed-bed catalytic reactor(FBCR) which was measured in the industrial field. In order to design the FBCR which could obtain maximum conversion and yield, we investigated the effect of catalyst bed length and reactor radius changes. An uniform activity FBCR showed the best performance at z = 2.8 m of total catalysst bed length in case of reactor radius r = 0.01241 m and z =2.80 m(upper layer: 1.88 m, lower layer: 0.92 m) under reactor radius r = 0.01254 m for a dual activities FCBR. In case of reactor radius changes, the axial temperature profile and maximum radial temperature was rapidly risen for radius increase. The reactor radius decrease showed the opposite result.

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Inhibition of methane formation and improvement of $H_2$ production by adding nitrate to anaerobic reactor

  • Kim, Jeong-Ok;Kim, Yong-Hwan;Ryu, Jeong-Yong;Song, Bong-Keun;Kim, In-Ho
    • 한국생물공학회:학술대회논문집
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    • 2003.10a
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    • pp.129-134
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    • 2003
  • Anaerobic hydrogen production was executed using mixed anaerobic sludge. pH control (pH $5.5^{\sim}6.2)$ and heat treatment of anaerobic sluge at $92^{\circ}C$ was not effective for repressing the methane formation. The addition of $nitrate(500^{\sim}2,000\;mg/L\;KNO_3)$ made it possible to repress the methane formation, which resulted in the improvement of hydrogen production. By using SEM(Scanning Electron Microscope), less methane forming microbial with spagetti shape was observed when nitrate was supplied to anaerobic reactor.

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Nonlinear Model Predictive Control Using a Wiener model in a Continuous Polymerization Reactor

  • Jeong, Boong-Goon;Yoo, Kee-Youn;Rhee, Hyun-Ku
    • 제어로봇시스템학회:학술대회논문집
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    • 1999.10a
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    • pp.49-52
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    • 1999
  • A subspace-based identification method of the Wiener model, consisting of a state-space linear block and a polynomial static nonlinearity at the output, is used to retrieve from discrete sample data the accurate information about the nonlinear dynamics. Wiener model may be incorporated into model predictive control (MPC) schemes in a unique way which effectively removes the nonlinearity from the control problem, preserving many of the favorable properties of linear MPC. The control performance is evaluated with simulation studies where the original first-principles model for a continuous MMA polymerization reactor is used as the true process while the identified Wiener model is used for the control purpose. On the basis of the simulation results, it is demonstrated that, despite the existence of unmeasured disturbance, the controller performed quite satisfactorily for the control of polymer qualities with constraints.

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Identification of the Relationship between Operating Conditions and Polymer Qualities in a Continuous Polymerization Reactor

  • Jeong, Boong-Goon;Yoo, Kee-Youn;Rhee, Hyun-Ku
    • 제어로봇시스템학회:학술대회논문집
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    • 1998.10a
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    • pp.501-506
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    • 1998
  • A mathematical model is developed to describe the relationship between the manipulated variables (e.g. jacket inlet temperature and feed flow rate) and the important qualities (e.g conversion and weight average molecular weight (Mw)) in a continuous polymerization reactor. The subspace-based identification method for Wiener model is used to retrieve from the discrete sample data the accurate information about both the structure and initial parameter estimates for iterative parameter optimization methods. The comparison of the output of the identified Wiener model with the outputs of a non-linear plant model shows a fairly satisfactory degree of accordance.

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The Continuous Pyrolysis of Waste Polystyrene using Wetted-Wall Type Reactor (Wetted-Wall Column 형 반응기를 이용한 폐 EPS 연속 열분해반응)

  • Han, Myung Sook;Han, Myung Wan;Yoon, Byung Tae;Kim, Seong Bo;Choi, Myoung Jae
    • Korean Chemical Engineering Research
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    • v.45 no.4
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    • pp.396-399
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    • 2007
  • Organic residue and carbonized solid producing from the thermal degradation gave a influence on oil conversion, formation of styrene and side products such as ${\alpha}-methyl$ styrene, ethyl benzene, dimer. Thus, new reaction system using wetted-wall type reactor was proposed and examined on influence of various parameters such as reaction temperature, feeding rate and removal velocity of formed vapor. Optimum condition were obtained from continuous thermal degradation using wetted-wall type reactor and styrene was continuously obtained as the yield up 65%.