• Title/Summary/Keyword: chatter mark

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Experimental Study on the Chatter Vibration at the Early Stands in Hot Strip Finishing Mills (열간 마무리 압연기 전단 스탠드의 채터 진동에 관한 실험적 연구)

  • Choi, Jae-Chan;Lee, Sung-Jin;Lee, Jun-Shin;Jun, Hyeng-IL
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.2
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    • pp.48-61
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    • 1996
  • In the hot strip mill, not only the chatter vibration of finishing stands has a great influence on the surface quality of hot products, but also that is the major factors to shorten the life of rolling mill housings or to create the machine troubles. As long as the mill has been operating, the low frequency chatter at the early mill stands (No.2 and No.3) of POSCO's Kwangyang No.2 hot strip mill had been detected when rolling certain types of products, e.g., thinner gage, hard grade products. For several years, the experimental study was undertaken to analyze the cause of the chatter vibration and establish the methods to avoid the vibration to acceptable levels. The analysis and solution to the vibration problem with recommendations and revised maintenance practice are the subjects of this article.

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Characteristic Analysis of Chattering in Finishing Mill (열연 사상압연기 채터링 특성 분석에 관한 연구)

  • Shin, N.H.;Lim, E.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1854-1858
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    • 2000
  • Chattering phenomenon is an abrupt relative vibration between the strip and rolls of rolling machine in working. It inevitably results from the progress of the degeneration in the mill facilities. This research was carried out in order to analyze the characteristic and find the cause of chatter mark in finishing mill and it was founded that one of major cause is appearance of dead zone at pinion stand in case of excessive roll force.

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Characteristic Analysis of Vibration in Finishing Mill (열연 사상압연기 진동 특성 분석에 관한 연구)

  • Shin, N.H.;Son, B.H.
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.578-583
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    • 2001
  • Chattering phenomenon is an abrupt relative vibration between the strip and rolls of rolling machine in working. It inevitably results from the progress of the degeneration in the mill facilities. This research was carried out in order to analyze the characteristic and find the cause of chatter mark in finishing mill and it was founded that major causes are facility character of driving part and special condition in case of excessive roll force.

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Development of Tension Leveller Condition Monitoring and Diagnosis System (TENSION LEVELLER 상태감시 및 진단시스템 개발)

  • 신남호;김수광;최석욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.350-354
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    • 1995
  • The Tension Leveller of Cold Rolling Mill In POSCO performs levelling the strip in high speed line. But minor variations in operating condition of driving machines such as motor, gear box, and support bearings, a small gap-variation of supporter and strip slip by poor roll revolutions can cause serious problems in the quality of strip. In this study, firstly, A condition monitoring standard for each sensor is made through with the detail analysis of vibration and strip slip. Secondly, An automatic monitoring and diagnosing system was developed to monitor the condition of Tension Leveller, and diagnose the cause of abnormal condition. Finally, A diagnosing algorithm for abnormal condition and man-machine interface (MMI) for easy operation are developed.

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Machine Tool Technology;The Present And The Future(5) (공작기술의 현재와 미래(5))

  • 강철희
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.5-18
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    • 1995
  • 공작기계의 정밀도는 정적, 동족 그리고 열적 특성에 좌우된다는 사실은 4장 Fig. 4-3의 예를 들어 충분히 설명한 바 있다. 4장에서는 주로 정적특성(Static behavior)에 대해서 설명한 바 있으나 이번에는 동적특성에 대해서 논술하고자 한다. 진동문제의 해소는 가공기술의 향상, 공작기계의 진보에 절대적으로 중요한 과제이다. 절삭, 연삭 및 미세가공에서 진동이 발생하여 가공을 계속할 수 없게 되거나 가공을 했다해도 가공표면에 Chatter mark를 남기게 되어 요구 품질을 만족할 수 없는 경우가 있다. 공작기계는 많은 부품을 조립하여 만든 것이기 때문에 동적현상은 다질량(Mult-mass)으로 고려해서 진동을 생각해야 겠지만 대부준의 경우 단위 질량(Single-mass) 으로 생각하여 Fig. 5-1과 같이 그 진동이론을 종합하고 있다.

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Shape Design and Machinability Evaluation of Flat End mill for High Speed Machining of GC250 Material (회주철(GC250)의 고속가공을 위한 엔드밀공구의 형상 설계 및 가공성 평가)

  • 이상용;김전하;강명창;김정석;강호연
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.292-296
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    • 2002
  • In the present investigation, the improvement of processing efficiency in the high speed machining of GC250 is explored. This study is to evaluate the tool performance in difficult-to-material using the new developed tool. Tool performance evaluation are conducted by tool wear, surface roughness, chattering in machined surface. The tool wear of A type was smaller than B type. In type B tool the chatter mark was observed in machined surface. The good surface roughness was obtained in type A tool. Consequently, the tool performance of A type is better than B type.

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